Bushveld vanadium project, South Africa
Name and Location
Bushveld vanadium project, Limpopo, South Africa.
Client
Bushveld Minerals.
Project Description
The Bushveld vanadium Project is based on Bushveld’s vanadiferous titaniferous magnetite (VTM) deposit, which is contained in the Bushveld Complex’s main magnetite layer (MML). The MML is found near the base of the stratigraphy of the upper zone of the Bushveld Complex. The deposit comprises three mineralised horizons combining >80 m in thickness.
The initial Joint Ore Reserves Committee-compliant resources on the MML horizon is estimated at 52-million tonnes grading 45% iron (Fe), 1.48% vanadium pentoxide (V2O5) and 9.7% titanium dioxide (TiO2).
The MML hanging wall (MML-HW) zone is estimated to be about 60 m thick, with an estimated 1.5% to 1.7% V2O5 calculated grade in concentrate.
The footwall, or AB Zone, is estimated to be 11 m thick, with V2O5 grade in concentrate higher than the MML and MML-HW.
The scoping study completed on the project envisages a base case production scenario of one-million tonnes a year of run-of-mine, producing 10 350 t/y of V2O5 flakes using salt-roast processing.
The salt-roast process flowsheet has been chosen on account of its significantly lower capital expenditure (capex), proven processing precedent (with existing South African operations such as Vametco and Glencore’s Rhovan), better overall economics (compared with other processing options) and its relatively short path to production, while it also retains options for further processing of the iron–rich calcine to produce pig iron at a later stage.
Net Present Value/Internal Rate of Return
The project has an estimated pretax net present value (NPV) of $561.9-million and a pretax internal rate of return (IRR) of 35.6%, and a post-tax NPV of $263.6-million and post-tax IRR of 24.1%. Payback is estimated at four years and four months from the start of mining.
Value
The scoping study has estimated capex of $261.5-million.
Duration
Life-of-mine for the project is estimated at 30 years.
Latest Developments
Bushveld Minerals has submitted an application to the Department of Mineral Resources for a mining right for its Bushveld Vanadium project.
Although the application focuses on the company’s vanadium project, it also covers a range of other minerals, including titanium, iron-ore, phosphate and platinum-group metals, besides others.
Efforts will now turn to ensuring that the mining right application is processed expeditiously.
Meanwhile, the feasibility study on the vanadium project continues apace.
The Bushveld Vanadium project is based on the same licence area as the company’s P-Q iron and titanium project.
Key Contracts and Suppliers
Process Engineering Solutions Company, Hatch Goba, Hindsight Financial & Commercial Solutions (scoping study and metallurgy, processing and infrastructure of PFS); SGS South Africa (extractive metallurgical testwork); MSA Group (resource evaluation, mining studies and mining right application); and Digby Wells (environmental studies, including ESIA studies, the environmental management plant and the applications for air emissions, integrated water-use and waste licences).
On Budget and on Time?
Too early to state.
Contact Details for Project Information
Bushveld Minerals, tel +27 11 268 6555, fax +27 11 268 5170 or email info@bushveldminerals.com.
Hatch Goba, tel +27 11 239 5300 or fax +27 11 239 5790.
SGS South Africa, tel +27 11 681 2500 or fax +27 11 433 3654.
MSA Group, tel +27 11 880 4209, fax +27 11 880 2184 or email info@msagroupservices.com.
Digby Wells, tel +27 11 789 9495, fax +27 11 789 9498 or email info@digbywells.co.za .
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