https://www.engineeringnews.co.za
Components|Efficiency|Engineering|Housing|Manufacturing|Testing|Manufacturing |Bearings
Components|Efficiency|Engineering|Housing|Manufacturing|Testing|Manufacturing |Bearings
components|efficiency|engineering|housing|manufacturing|testing|manufacturing-industry-term|bearings

54% saving attained after introducing Vesconite bushing

Vesconite bushings have been introduced as a standard component in Jetstream turbine starters

Vesconite bushings have been introduced as a standard component in Jetstream turbine starters

22nd June 2021

     

Font size: - +

This article has been supplied as a media statement and is not written by Creamer Media. It may be available only for a limited time on this website.

A 54%-per-component saving has been realised by Powerworks following the replacement of bronze bushings with a Vesconite low-friction bearings in the Jetstream turbine starters.

This is according to Powerworks Manufacturing Manager Philip van den Hoeck, who was responsible for the initiative to replace the bushing located inside a drive spindle that acts as a guide for the spindle.

Testing for normal operation

He notes that the saving has been achieved without any loss in performance, as attested to by six months of in-house testing on a Detroit 6-cylinder engine, a dynamometer as well as on hydraulic test benches to test the efficiency of the motor.

Van den Hoeck confirms that the specific bushing is not subject to rotational wear in normal operation as it only moves backwards and forwards.

Vesconite was tested for this motion and no appreciable wear was measured, he says.

Testing for rotational wear

The bushing was also tested for rotational wear to verify that it performs even in the unlikely situation in which the pinion gets stuck, does not disengage and the starter starts to run together with the engine.

Since there are clutch teeth inside the housing, the latter scenario would result in the bushing running in the opposite direction to the shaft. 

“We’ve tested it in house and we have run it in the opposite direction to see if there is an impact on it, which is not the standard application,” states Van den Hoeck, who notes that the testing confirmed that the bushing did not show wear even in this worst-case scenario.

On Powerworks and the introduction of the bushing

Since Powerworks is ISO 9001 accredited, an engineering change notification was compiled on all the items that were tested, as is required for ISO certification rules.

Powerworks has since introduced the Vesconite bushing as a standard component in its pre-engage starter motor, and had used it in 300 units by the end of May 2021.

The company manufactures the bushings in-house along with all other components for the 3000 rpm starter motor that has a three- to five-second starting cycle.

Edited by Creamer Media Reporter

Comments

Showroom

Rittal
Rittal

Rittal is a world leading provider of top-quality integrated systems for enclosures, power distribution, climate control, IT infrastructure and...

VISIT SHOWROOM 
Multotec
Multotec

Multotec, recognised industry leaders in metallurgy and process engineering help mining houses across the world process minerals more efficiently,...

VISIT SHOWROOM 

Latest Multimedia

sponsored by

Option 1 (equivalent of R125 a month):

Receive a weekly copy of Creamer Media's Engineering News & Mining Weekly magazine
(print copy for those in South Africa and e-magazine for those outside of South Africa)
Receive daily email newsletters
Access to full search results
Access archive of magazine back copies
Access to Projects in Progress
Access to ONE Research Report of your choice in PDF format

Option 2 (equivalent of R375 a month):

All benefits from Option 1
PLUS
Access to Creamer Media's Research Channel Africa for ALL Research Reports, in PDF format, on various industrial and mining sectors including Electricity; Water; Energy Transition; Hydrogen; Roads, Rail and Ports; Coal; Gold; Platinum; Battery Metals; etc.

Already a subscriber?

Forgotten your password?

MAGAZINE & ONLINE

SUBSCRIBE

RESEARCH CHANNEL AFRICA

SUBSCRIBE

CORPORATE PACKAGES

CLICK FOR A QUOTATION







sq:0.091 0.146s - 164pq - 2rq
Subscribe Now