Kipoi copper project, Democratic Republic of Congo
Name and Location
Kipoi copper project, Democratic Republic of Congo (DRC).
Client
Tiger Resources (60%) and La Générale des Carrière et des Mines (40%).
Project Description
The Kipoi project covers 55 km2 and is located 75 km north-north-west of the city of Lubumbashi, in Katanga. The project contains a 12 km sequence of mineralised roan sediments that host at least five known deposits – Kipoi Central, Kipoi North, Kileba, Judeira and Kaminafitwe.
Joint Ore Reserves Committee-compliant resources have been reported at three of the deposits. The principal deposit is Kipoi Central, which contains a zone of high-grade copper mineralisation within a much larger, lower-grade global resource.
Tiger is taking a phased development approach at the project.
The high-grade zone of copper mineralisation at Kipoi Central is being exploited during the Stage 1 development. During the three-year operation of Stage 1, an estimated 900 000 t/y of 7% copper is planned to be processed through the heavy-media separation (HMS) plant, with a recovery rate of 55% to produce 132 000 t of copper in concentrate over its 42-month life.
The existing infrastructure at Kipoi for the Stage 1 HMS facility will be a springboard for the development of the Stage 2 solvent extraction electrowinning (SX-EW) plant, thereby minimising costs for the Stage 2 development. It is envisaged that ore from the Judeira deposit, and other deposits within the Kipoi project area and the nearby 100%-owned Lupoto project, will also be processed during the Stage 2 operations, providing additional returns and increasing the mineral resources available as feedstock to the Stage 2 SX-EW plant. Increased resources will potentially increase the nine-year mine life, demonstrated in the feasibility study and/or yearly plant throughput.
The HMS plant is producing more than 36 000 t/y of copper in a 25% concentrate. After a short period, during which the HMS and SX-EW facilities will operate simultaneously, the HMS will be superseded in the second quarter of 2014 by the SX-EW plant, which will produce London Metal Exchange grade-A copper cathode directly at the mine site.
The SX-EW plant is expected to produce 25 000 t in its first full year of operation and 50 000 t in subsequent years.
Value
Stage 1 cost an estimated $30-million.
Stage 2 will cost $160.9-million.
Duration
The Stage 2 SX-EW plant is scheduled to come on stream in 2014.
Latest Developments
Tiger reached commercial copper cathode production at its Stage 2 SX-EW plant, at the Kipoi project, in July.
Tiger produced 1 501 t of copper cathode, operating at 72% of the 25 000 t/y nameplate capacity. For commercial production to be reached within six weeks of startup is a significant achievement, as it can often take more than six months to bring an SX-EW plant to full production.
The plant is expected to produce about 14 000 t of copper cathode in this calendar year and a further 25 000 t of cathode in the first full 12 months of production.
Key Contracts and Suppliers
MCK Mining (mining contract – Stage 1), DRA Mineral Projects (lump-sum turnkey contract for the design, installation and commissioning of the HMS – Stage 1), Group Five (subcontractor – construction works for Stage 1), Arccon Mining Services (scoping study), Cube Consulting (pit optimisations), Coffey Mining (tailings dam – design and costing) and Senet (SX-EW).
On Budget and on Time?
Not stated.
Contact Details for Project Information
Tiger Resources, tel +61 8 9240 1933, fax +61 8 9240 2406 or email tiger@tigerez.com.
DRA Mineral Projects, tel +27 11 202 8600, fax +27 11 202 8807 or email dra@drasa.co.za.
Group Five, tel +27 11 806 0111, fax +27 11 803 5520 or email info@groupfive.co.za.
Arccon Mining Services, tel +61 8 9340 6100, fax +61 8 9340 6150 or email mining@arccon.com.au.
Cube Consulting (South Africa), tel +27 12 665 2154, fax +27 27 665 1176 or email highveld@cubeconsulting.com.
Coffey Mining (South Africa), tel +27 11 679 3331 or +27 11 679 3272.
Senet, tel +2711 409 1300 or fax +2711 409 1301.
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