Makhado coking coal project, South Africa
Name of the Project
Makhado coking coal project.
Location
Limpopo, South Africa.
Client
Baobab Mining & Exploration, a subsidiary of Coal of Africa Limited (CoAL).
Project Description
The Makhado project is CoAL’s anchor project in the Soutpansberg coalfield, in Limpopo, where the company has access to a significant hard coking and thermal coal resource, with the gross tonnes in situ estimated at eight-billion tonnes.
A definitive feasibility study has defined a 16-year life-of-mine, with mining expected to take place at an average rate of 12.6-million tonnes a year of run-of-mine to produce 2.3-million tonnes a year of hard coking coal and 3.2-million tonnes a year of thermal coal at steady state.
The resource will be mined on an opencast basis, with potential underground expansion.
The project has been divided into the East, Central and West pits for technical, logistical and practical reasons.
Mining will be staggered, starting with the East pit, followed by the Central and West pits. The development of the East pit will include plant and infrastructure components, which will cater for the production volumes from the other pits.
The processing plant will comprise:
• a double-stage dense-medium separation plant to destone and beneficiate the hard coking coal and thermal product using a high-gravity wash, followed by a low-gravity wash for the coarse-size fraction of –50 +1 mm;
• a fines (–1+0.15 mm) circuit, encompassing a low-gravity reflux classifier process for the production of the coking coal, and a high-gravity reflux classifier for the production of the thermal product; and
• an ultrafines (–0.15 mm) circuit of Jameson column flotation cells for the production of the coking coal and a potential thermal product.
International engineering and project delivery group DRA Project South Africa (DRA) is undertaking an optimisation study and front-end engineering and design for the project. The study follows the original works performed by DRA during 2013.
Jobs to be Created
Not stated.
Net Present Value/Internal Rate of Return
Not stated.
Value
Capital expenditure is pegged at R3.96-billion, including contingency.
Duration
Makhado’s 26-month construction phase is expected to start in the first half of 2017, followed by a further four-month ramp-up phase.
Latest Developments
CoAL has reported that an optimisation study and the front-end engineering and design for its Makhado project have been completed, with CoAL currently engaged with investors to complete funding for the project.
Once funding is in place and regulatory approvals have been obtained, the company expects board approval to result in the start of construction by the second half of 2017.
Meanwhile, the miner has also signed a nonbinding memorandum of understanding with Qingdao Hengshun Zhongsheng Group with respect to a proposed equity investment in its Baobab Mining and Exploration subsidiary.
Baobab owns the mining right for the Makhado project.
Key Contracts and Suppliers
DRA Project South Africa (optimisation study and front-end engineering and design).
On Budget and on Time?
Too early to state.
Contact Details for Project Information
CoAL head of engineering Nico Pretorius, email nico.pretorius@coalofafrica.com; or investor relations and business development manager Celeste Harris, email celeste.harris@coalofafrica.com.
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