Mahenge graphite project, Tanzania
Name of the Project
Mahenge graphite project.
Location
South-east Tanzania.
Project Owner/s
Black Rock Mining.
Project Description
Mahenge will be an openpit mining operation based on mining the Ulanzi and Cascade deposits using a conventional truck-and-shovel method.
The deposit is the fourth-biggest Joint Ore Reserves Committee-compliant contained graphite resource in the world.
The project has a mineral resources estimate of 212-million tonnes grading 7.8% total graphitic carbon (TGC) for more than 16-million tonnes of contained graphite.
Total proven and probable reserves are estimated at 70-million tonnes grading 8.5% TGC.
In July 2019, Black Rock released an enhanced definitive feasibility study (DFS) on the project.
Ore will now will be processed using a four-module approach over 26 years, a decrease of the life-of-mine (LoM) estimated in the DFS of 32 years. Total LoM production has increased from 6.6-million tonnes in the DFS to 7.4-million tonnes in the enhanced DFS.
Mining will be undertaken using conventional opencut techniques.
Processing will be undertaken using well-proven crushing, grinding and flotation methods, comprising:
Module 1, will include a processing plant and infrastructure at a nominal design basis rate of one-million tonnes a year to produce up to 83 000 t/y of graphite concentrate in the first two years of production. The plant will be based at the Ulanzi pit.
Module 2, which will include a second one-million-tonne-a-year plant and associated additional infrastructure, doubling throughput to two-million tonnes a year, and graphite concentrate production to 167 000 t/y from Year 3 of operation.
Module 2 includes some shared equipment with Module 1. The plant will be based at the Ulanzi pit.
Module 3, which will include a third one-million-tonne-a-year plant and associated additional infrastructure, increasing throughput to three-million tonnes a year, and graphite concentrate production of up to 250 000 t/y from Year 3 of operation.
Module 4, which will produce an additional 85 000 t/y of graphite concentrate, increasing total steady-state production to between 340 000 t/y to 350 000 t/y of graphite concentrate.
The additional mill feed in the enhanced DFS will be sourced by developing a third pit at the Epanko deposit.
Epanko ore is exclusively scheduled into Module 4, with production starting at Year 7 in the compressed schedule.
Epanko will contribute 9.9-million tonnes at 6.7% TGC for an additional 660 000 t of concentrate
Potential Job Creation
Not stated.
Net Present Value/Internal Rate of Return
The projected after-tax net present value of the project has increased by 30%, from $895-million in the DFS to $1.16-billion in the updated DFS, with the internal rate of return having increased from 42.8% to an estimated 44.8%.
Capital Expenditure
Total capital expenditure for all four modules is estimated at $337-million.
Module 1 capital costs have increased from the $115-million estimated in the original DFS to $116-million in the updated DFS.
Module 2 capital costs are estimated at $69.5-million.
Module 3’s capital costs have increased marginally from $84.2-million in the DFS to $85.3-million in the enhanced DFS.
Module 4 will cost $67.1-million.
The $222-million required to find modules 2, 3 and 4 will be funded from internal cash flow.
Planned Start/End Date
First production from Mahenge has been targeted for between 2020 and 2021, with the timing of the first production subject to finance.
The enhanced DFS has noted that the development schedule, subject to financing and confirmation of the Tanzania government’s 16% free carried interest, will consider four production modules, one a year after the first module, rather than every two years as indicated in the DFS.
Latest Developments
Black Rock Mining has improved the economics of its Mahenge graphite project, with the addition of a fourth production module.
The addition of the fourth module is in response to customer demand for a more aggressive ramp-up of the Mahenge project.
Key Contracts and Suppliers
None stated.
On Budget and on Time?
Too early to state.
Contact Details for Project Information
Black Rock Mining, tel +61 8 9320 7550 or email info@blackrockmining.com.au.
Article Enquiry
Email Article
Save Article
Feedback
To advertise email advertising@creamermedia.co.za or click here
Announcements
What's On
Subscribe to improve your user experience...
Option 1 (equivalent of R125 a month):
Receive a weekly copy of Creamer Media's Engineering News & Mining Weekly magazine
(print copy for those in South Africa and e-magazine for those outside of South Africa)
Receive daily email newsletters
Access to full search results
Access archive of magazine back copies
Access to Projects in Progress
Access to ONE Research Report of your choice in PDF format
Option 2 (equivalent of R375 a month):
All benefits from Option 1
PLUS
Access to Creamer Media's Research Channel Africa for ALL Research Reports, in PDF format, on various industrial and mining sectors
including Electricity; Water; Energy Transition; Hydrogen; Roads, Rail and Ports; Coal; Gold; Platinum; Battery Metals; etc.
Already a subscriber?
Forgotten your password?
Receive weekly copy of Creamer Media's Engineering News & Mining Weekly magazine (print copy for those in South Africa and e-magazine for those outside of South Africa)
➕
Recieve daily email newsletters
➕
Access to full search results
➕
Access archive of magazine back copies
➕
Access to Projects in Progress
➕
Access to ONE Research Report of your choice in PDF format
RESEARCH CHANNEL AFRICA
R4500 (equivalent of R375 a month)
SUBSCRIBEAll benefits from Option 1
➕
Access to Creamer Media's Research Channel Africa for ALL Research Reports on various industrial and mining sectors, in PDF format, including on:
Electricity
➕
Water
➕
Energy Transition
➕
Hydrogen
➕
Roads, Rail and Ports
➕
Coal
➕
Gold
➕
Platinum
➕
Battery Metals
➕
etc.
Receive all benefits from Option 1 or Option 2 delivered to numerous people at your company
➕
Multiple User names and Passwords for simultaneous log-ins
➕
Intranet integration access to all in your organisation















