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Internationally used products in demand and available locally

HYBRID HYDRAULIC SOLUTIONS Parker notes that heavy-duty machines with demanding work cycles which cannot embrace full electrification need to be safer, more energy efficient and emit less fumes

MEETING HEAVY-DUTY DEMANDS The P3 pump provides a high power density and allows for the downsizing of mobile machinery

30th April 2021

By: Cameron Mackay

Creamer Media Senior Online Writer

     

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Two of motion and control technologies supplier Parker Hannifin’s products have been used in overseas development projects this year and have received significant demand from the local market, for which they are available.

Parker Hannifin accounts manager Kyle Cambridge notes that the company worked in collaboration with US-based equipment supplier Crash Rescue Equipment to design and manufacture a telescoping nozzle on fire trucks that enables the nozzle to penetrate composite fibres.

Using the Helac L20-series – part of Parker’s helical hydraulic rotary actuator range – enabled Crash Rescue Equipment to position and manoeuvre the piercing nozzle into small and restricted spaces.

Consequently, the piercing nozzle on the telescopic boom found on the fire trucks can penetrate and manoeuvre into tight spaces in a range of aviation and municipal applications.

Crash Rescue Equipment originally used two electric motors to position the piercing and water volume nozzles on the telescopic booms on the fire trucks. When the object was pierced, a load was put on the water volume nozzle, taxing the motors. This overloaded condition caused the motors to slip and lose positioning control of the piercing nozzle.

The company changed the design of the telescoping boom assembly to address this by separating the function of the piercing nozzle from the water volume nozzle, and used Parker’s rotary actuator to stow and deploy the piercing nozzle through 180° on the telescopic boom.

“Owing to the zero-drift features of Parker’s hydraulic rotary actuator, our piercing nozzle could receive higher torque loads and hold side loads during piercing operations,” explains Crash Rescue Equipment chief engineer Grady North.

The mounting was a significant challenge. Aluminium castings were used to mount the dual-motor nozzle assembly, often causing the castings to break under too much torque.

The rotary actuators are, however, mounted directly onto the telescopic boom to become a structural part of the boom for increased durability and reliability.

The chosen rotary actuator provided the engineers with compact configurations, 180° of smooth operation, and a durable, enclosed envelope without external moving parts.

The rotary actuator also offers torque output to 740 000 inches a round, even though only 4 200 inches a round of torque are required to operate the piercing nozzle.

Parker’s Helac L20-series hydraulic rotary actuator was mounted directly onto the boom. Owing to the actuator’s high radial and torque capacity, auxiliary bearings were not required. All external forces are supported by the actuator.

Cambridge enthuses that there is an opportunity to supply this product into the South African market.

He suggests that Parker’s Helac T-series hydraulic rotary actuator – also part of the helical hydraulic rotary actuator range, and featuring splined output shafts with 200° to 220° of rotation – is ideal for applications where torque generation and higher cycle rates are the primary requirements.

Parker’s hydraulic rotary actuators can also be used on rock-drill machines in mining to assist with reliability, on tractors in agriculture for steering and load support, on lifter trucks and waste-receptacle dumpers used for waste management, and in construction applications.

P3 Pump Development

Cambridge also highlights Parker’s P3 mobile pumps, which are variable, swashplate piston pumps designed for operation in open-circuit, mobile hydraulic systems.

With a continuous pressure rating of up to 350 bar, the P3 pump provides a high power density and allows for the downsizing of mobile machinery. An optimised envelope and unique port layout also ensure fast and cost-saving mounting on mobile transmissions.

A P3 pump was used in a redesign of US-based equipment fabricator Allied System’s hydraulic system for its new-generation series Wagner L490 log stacker.

The L490 is a four-wheel drive, 45 t single-pass lifting capacity machine that unloads log trucks and high decks. It also reclaims logs to and from storage, and loads the infeed at plywood and lumber mills.

Before the redesign, the L490 took 18 seconds to lift a 45 t payload from the ground to the top of its lift height of about 19 ft. After the redesign, the goal of the redesign was to cut the operation cycle time in half. With a revised hydraulic system that has twice the hoist speed of the earlier design, Allied Systems halved the cycle times of the previous model L490.

The equipment’s previous hydraulic system used open-centre valves, which were continuously open, and fixed displacement pumps that used engine horsepower constantly.

Parker collaborated and redesigned the L490’s hydraulic system using closed-centre valves and load sense pumps.

The P3 pump was selected as one of the components involved in the L490 redesign, owing to its higher speed, better inlet characteristics and fewer auxiliary components required.

The new hydraulic system design means that power is generated only on system demand, making it more energy efficient. This increased efficiency also reduces the cost of ownership and operational costs for the end-user.

This product, and the company’s Helac hydraulic rotary actuators, are stocked by Parker’s South African distributors nationally and have received significant interest from the local market, Cambridge concludes.

Edited by Zandile Mavuso
Creamer Media Senior Deputy Editor: Features

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