https://www.engineeringnews.co.za
Cement|Components|Concrete|Design|Flow|Gas|Industrial|Measurement|Mining|Slurry|Surface|System|Systems|Water|Flow|Products
Cement|Components|Concrete|Design|Flow|Gas|Industrial|Measurement|Mining|Slurry|Surface|System|Systems|Water|Flow|Products
cement|components|concrete|design|flow-company|gas|industrial|measurement|mining|slurry|surface|system|systems|water|flow-industry-term|products

Slurry density measurement and percent solids made easy using gas pycnometry

30th September 2021

     

Font size: - +

Slurry density measurement and percent solids made easy using gas pycnometry

The variety of industrial applications for different slurries necessitates a reliable method for evaluating the density of these unique mixtures. Accurate and repeatable density measurements can be performed using the Anton Paar Ultrapyc series gas pycnometers. In addition, the percentage of solids in a slurry can be easily determined from gas pycnometry measurements.

Introduction

A slurry is a mixture of dense solids suspended in a liquid. Slurries are used in a wide variety of applications, including:

  • Batteries
  • Cement/Concrete
  • Ceramics
  • Many others

Density is an important slurry property that is affected by the amount of solid suspended in the liquid. Measuring the density of a two-component system is easily handled using gas pycnometry. In particular, the Ultrapyc series gas pycnometers is ideally suited for slurry density measurement. Because there is usually some vapor pressure coming from the liquid component of the slurry, the Ultrapyc PowderProtect option to expand gas from the reference chamber into the sample chamber reduces the effect of any vapor pressure and leads to accurate density measurements. Finally, with density measurements on the individual components of the slurry and on the slurry itself, the percent of solids in the slurry can be easily computed.

Density Measurement

While gas pycnometry is best suited for solid skeletal density measurements, experimental parameters can be optimised for slurries and/or liquids that have some vapor pressure. To illustrate the use of the Ultrapyc 5000 for these types of measurements, the density of distilled water was measured, as water is often the liquid component of a slurry and its density is well-known for comparison purposes.

Table 1: Recommended measurement parameters for slurries
Parameter       Setting
Cell size Large
Gas type Helium
Target pressure 18 psig
Flow direction mode Reference first
Equilibration Fixed time, 0.33 min
Flow mode Monolith
Preparation mode Flow, 1 min
End mode / Finish Criteria Better than 0.01%
Maximum runs 10
Runs to average 3

 

The recommended experimental parameters for these measurements are given in Table 1. A high target pressure, short, fixed equilibration time, and short flow purge minimise the effect of any vapor pressure from the sample. Most notably, the Ultrapyc series’ bi-directionality (PowderProtect) feature for gas expansion allows the user to further minimise vapor pressure effects and obtain the most accurate liquid/slurry density measurement. Expansion (flow direction mode) from the reference chamber to the sample chamber should be used. The Ultrapyc 5000 was temperature controlled to 20 0C for the measurements. Results for three repeat density measurements are shown in Table 2. The experiment was performed using both expansion directions. The measured water density from the reference to sample chamber expansion is in excellent agreement with the known density of water at 20 0C, 0.9982 cm3/g.

 

Table 2: Water density measurement
  Mode: Reference first Mode: Sample first
  Density (cm3/g) Density (cm3/g)
1 0.9982 1.0004
2 0.9980 1.0006
3 0.9979 1.0005
Average 0.9980 1.0005
Std dev 0.000153 0.00100

 

Percent Solids in a Slurry

If the individual densities of the solid and the liquid in a slurry are known or measured, the percentage of solids by mass can be calculated from the density of the slurry. To demonstrate, a series of clay/water slurries of known compositions were made and the density measured. The density measurements on the eight different slurries were analysed using the settings recommended above. The density of the liquid (water) and the solid (clay) were also measured using the same instrument settings. The density of clay was found to be 2.6576 cm3/g and the density of water was found to be 0.9966 cm3/g. The densities obtained for the slurries are given in Table 3. To calculate the percent solids in the slurry, the following equation was used:

where ρS is the density of the solid, ρL is the density of the liquid, and ρY is the density of the slurry.

Table 3: Formulated and calculate % solid in slurries with measured densities
% solids formulated Measured density (cm3/g) % solids calculated
41.45 1.3459 41.52
33.9 1.2682 34.27
26.30 1.1977 26.66
17.75 1.1282 17.96
15.22 1.1001 15.05
10.57 1.0688 10.81
6.41 1.0388 6.50
2.52 1.0121 2.45

 

Excellent agreement was found between the formulated and calculated values. This principle of determining the percentage component of a two-component system can also be extended. The basic requirement is that the density of the lighter component differs by at least 10% from the density of the heavier component–the greater the difference in density, the better the percent resolution. Extension of the concept can be applied to systems such as filler or pigment in plastics, hydrous in anhydrous components, oxide in hydroxide, tin in solder, and solid in liquid. It is even possible to measure liquid in liquid mixtures such as oil in emulsion and alcohol in water if vapor pressures are relatively low.

Conclusions

The Ultrapyc 5000 is ideal for measuring density of slurries. The instrument design is such that expansion from the reference chamber to the sample chamber can be utilised to minimise vapor pressure effects. The percentage of solids in a slurry can be calculated if the densities of the individual components are known and measurements give good agreement with known mixture weight percentages.

Find out more about Anton Paar Ultrapyc series

Contact

Anton Paar Product Manager – Surface Area and Pores: Varsha Ramdeen

Varsha.ramdeen@anton-paar.com

+27 71 623 7661 / +27 10 443 0975

Edited by Creamer Media Reporter

Comments

Showroom

Booyco Electronics
Booyco Electronics

Booyco Electronics, South African pioneer of Proximity Detection Systems, offers safety solutions for underground and surface mining, quarrying,...

VISIT SHOWROOM 
Flameblock
Flameblock

FlameBlock is a proudly South African company that engineers, manufactures and supplies fire intumescent and retardant products to the fire...

VISIT SHOWROOM 

Latest Multimedia

sponsored by

Magazine round up | 19 April 2024
Magazine round up | 19 April 2024
19th April 2024

Option 1 (equivalent of R125 a month):

Receive a weekly copy of Creamer Media's Engineering News & Mining Weekly magazine
(print copy for those in South Africa and e-magazine for those outside of South Africa)
Receive daily email newsletters
Access to full search results
Access archive of magazine back copies
Access to Projects in Progress
Access to ONE Research Report of your choice in PDF format

Option 2 (equivalent of R375 a month):

All benefits from Option 1
PLUS
Access to Creamer Media's Research Channel Africa for ALL Research Reports, in PDF format, on various industrial and mining sectors including Electricity; Water; Energy Transition; Hydrogen; Roads, Rail and Ports; Coal; Gold; Platinum; Battery Metals; etc.

Already a subscriber?

Forgotten your password?

MAGAZINE & ONLINE

SUBSCRIBE

RESEARCH CHANNEL AFRICA

SUBSCRIBE

CORPORATE PACKAGES

CLICK FOR A QUOTATION







sq:0.083 0.137s - 162pq - 2rq
Subscribe Now