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Foundries, Forges & Die-casting News
Local company shines in furnace rebuilds
By: Darren Parker 2nd April 2021 Foundry and engineering company Thos Begbie is conducting several major furnace rebuilds locally and globally. Locally, the company is manufacturing and supplying the copper furnace components of platinum producer Anglo American Platinum’s (Amplats’) Anglo Converter Plant (ACP) in Rustenburg, in... →
Range presents various benefits, longer life span
By: Mc'Kyla Nortje 5th March 2021 Engineering components provider BMG’s range of high-performance NSK spherical roller bearings is perfectly suited to operate in demanding environments, including foundries, forges and die-casting applications. The NSK HPS range, which has a life span nearly double that of conventional bearings of... →

Safe and reliable steel production even more crucial
26th February 2021 High temperatures, molten metals and heavy loads are some of the challenges faced during steel production, says industrial instrumentation and automation multinational Endress+Hauser. →

SMS Group to buy Andritz Maerz's copper furnace business
By: Donna Slater 13th January 2021 Industrial furnace company Andritz Maerz and plant supplier SMS Group have entered into an agreement to transfer the global copper furnace business, including the related intellectual property and service activities, from Andritz Maerz to SMS. SMS states that the acquisition further strengthens... →
Industry body promotes support interventions for local foundries
By: Theresa Bhowan 6th November 2020 Industry support provider the National Foundry Technology Network (NFTN) is promoting pressure-equipment-directive support interventions in the local foundry industry and these interventions are in support of the localisation of pressure-equipment components such as valves and pumps. “The role of... →

Specialised steel extends life of ore wagons
By: Halima Frost 31st July 2020 Stainless steel manufacturer Columbus Stainless advocates that the much longer life span of ore wagons achieved using 3CR12, makes it clear why stainless steel is the cost-effective choice for equipment in ore-handling processes. “Owing to its excellent properties in wet sliding conditions, the... →

Improved welding helps local company alleviate corrosion
By: Cameron Mackay 5th June 2020 Foundry and engineering company Thos Begbie has developed and improved its welding processes to weld dissimilar metals to copper to mitigate the effects of erosion, particularly chemical corrosion, in the local industry. “It is commonly known that copper is an ideal material to be used in the... →

Pump failures at mine addressed
20th March 2020 Last month, mechanical seal and pump supplier Mechanical Rotating Solutions (MRS) was asked to address the multiple failures experienced by a coal mine in Mpumalanga as a result of coupling misalignment between the pump shaft and the motor shaft. MRS MD Franscois Steenkamp suggests that after... →

Company to improve processes with new furnaces
By: Cameron Mackay 6th March 2020 Local metalworking company Thomas Foundry is set to improve and increase the efficiency of its metalworking and manufacturing processes with the purchase of four new induction furnaces. The order was placed in September last year to replace three decommissioned furnaces – a 1 t furnace and two 5... →

Local foundry leads to AI partnership
By: Cameron Mackay 6th March 2020 With a strong focus on growing its international business, machine learning solutions provider, DataProphet, has signed a partnership with a leading metallic parts enhancement company, Norican Group, to accelerate the adoption of artificial intelligence (AI) in the foundry industry. This came... →

Ramaphosa presents sustainability award to casting producer
24th January 2020 President Cyril Ramaphosa presented local automotive casting producer Atlantis Foundries with the prestigious Best Brownfield / Expansion Project award at the 2019 Investment Conference in Sandton held in November. The award is in recognition of the company’s efforts towards its continued... →

Local pumps manufacturing industry under pressure
By: Darren Parker 4th October 2019 A need to upskill industry newcomers, increasing labour costs and decreasing foundry capacity continue to place the local pump manufacturing industry under pressure, says industry association South African Pump Cluster chairperson Howard Jones. “Greater incentives need to be made available to... →

Extrusion press concept for aluminium sector developed
By: Halima Frost 27th September 2019 As a global service partner for clients, metallurgical industry plant and integrated systems provider, SMS group has developed a concept for extrusion presses offering significant flexibility and efficiency for the steel and aluminium industries. “SMS group service technicians are specifically... →

NCPC-SA to host free-for-business greener industries conference
By: Schalk Burger 3rd September 2019 The National Cleaner Production Centre South Africa (NCPC-SA) will host a conference aimed at growing greener industries at the Council for Scientific and Industrial Research’s (CSIR’s) convention centre on September 10 and 11 and at no cost to businesses and industries. The fourth Industrial... →
Specialised demolition services for furnace structures provided
9th August 2019 Furnaces in the steelmaking, glass or general manufacturing industries have a finite lifetime before requiring significant maintenance and repair work. →

Cure oven scheduling key for product performance
9th August 2019 In any industrial paint or powder coating operation, getting the paint cure correct is critical to both the physical and cosmetic performance of the product. →
Furnace-firing ceremony for Bulgaria-based group
9th August 2019 Industrial organisation Şişecam Group continues its investments in Bulgaria where it operates in flat glass, automotive glass, glassware and chemicals business lines. →

Skyriders intensifies presence in industry
By: Mamaili Mamaila 9th August 2019 Industrial rope access company Skyriders Access Specialists continues to offer various maintenance and repair solutions to aid key sectors – such as the furnaces industry – locally and abroad while expanding its service offering. →

Tech provider upgrades control at Mozal Aluminium
9th August 2019 Industrial automation and information technology provider Rockwell Automation has migrated the control systems at mining and metals company South32’s Mozal Aluminium project’s furnace assembly and ladle cleaning shop to its modern DC sintering based on the PlantPAx design standard. →
Factory of the Year recognises world-class excellence in South African manufacturing
By: Schalk Burger 28th June 2019 Multinational management consulting firm AT Kearney’s Factory of the Year competition recognises world-class excellence and performance in manufacturing and provides participants with a confidential evaluation of their competitive position as part of the assessment of all finalists, says AT... →

Metal fabrication support programme in next 100 days – Patel

By: Martin Creamer 27th June 2019 Within the next 100 days, the Department of Trade, Industry and Competition intends launching a support programme for new plant and equipment in metal fabrication. “We’ll meet investors and stakeholders on the long-term development of foundries and steel mini-mills, including measures to enable... →

Trade and Industry Minister Ebrahim Patel
Rust preventive coating now available in aerosol
31st May 2019 Last month, corrosion control technology developer Cortec Corporation launched the EcoAir Tool & Die Rust Preventative to cut costs and meet the needs of mold, tool, and die manufacturers and end-users. This liquid rust preventative comes in a non-flammable spray can that makes it easier to use... →

Inaugural event to highlight local manufacturing capabilities
By: Halima Frost 17th May 2019 The first Local Southern African Manufacturing Expo (LME), which aims to highlight the capabilities of local manufacturers and, subsequently the ability to export, will be held from May 21 to 23, 2019 at the Expo Centre Nasrec, in Johannesburg. The expo will be hosted by the South African Capital... →

BMG procures foundry to enhance its services
8th March 2019 Technical solutions provider BMG is now a major player in the foundry industry after its acquisition of the iron foundry Rustenburg Engineering and Joerg Foundry last year. “This strategic investment enhances BMG’s service offering and broadens the company’s product range to include the supply of... →

Thos Begbie branches out into Zambia, builds local skills
By: Mc'Kyla Nortje 8th March 2019 Foundry and engineering company Thos Begbie has completed the registration of the company for its new branch in Zambia, which it plans to officially open later this year. “We have secured a workshop facility and all the necessary tools to set it up, while Thos Begbie sales director Piet du Preez... →

Upgrades to start at Heavy Bay foundry
By: Mc'Kyla Nortje 8th March 2019 In line with its oil sands business growth, engineering solutions provider Weir Minerals Africa has received capital expenditure approval worth R30-million for upgrades at its Heavy Bay foundry in Port Elizabeth, in the Eastern Cape. Significantly, the foundry supplies castings across the globe... →

CSIR to showcase new technology at show
By: Mc'Kyla Nortje 1st March 2019 The Council for Scientific and Industrial Research (CSIR) plans to showcase its casting, powder consolidation and related manufacturing technologies and products at this year’s National Association of Automotive Components and Allied Manufacturers (Naacam) Show, which will be held from March 12... →
New graphite factory bolsters mining, foundry product offerings
By: Schalk Burger 7th February 2019 A new graphite facility, Graphite Freezeline Solutions, was opened last month on industrial engineering firm Thos Begbie’s manufacturing campus, in Middelburg. It will reduce the time to manufacture products that include graphite components, especially for the mining and foundry industry, says... →

Motor Scan beneficial for various sectors
By: Cameron Mackay 25th January 2019 With leveraging digital technology said to be key to participation in the next wave of economic growth, the launch of the WEG Motor Scan has become a reality for South African companies in various sectors, says motors and controls manufacturer Zest WEG Group rotating machinery sales manager... →

Energy reuse to help base metals industries
By: Schalk Burger 9th November 2018 Base metals-production industries can maximise the capture of waste heat and reuse it to reduce energy use, and South Africa has does not have many heat reclamation systems in place, compared to widespread use of these systems in developing countries, such as China, says energy-intensive industry... →

Growth projected for global industrial furnaces and ovens market
10th August 2018 The global industrial furnaces and ovens market will reach $10 800-million by 2025, according to a report by market researcher QY Research. The global industrial furnaces and ovens market was valued at $9 530-million in 2017 representing a compound annual growth rate (CAGR) of 1.6% between... →

BRINGING THE HEAT Industrial furnaces and ovens are primarily used by industries to heat-treat metals to generate steam
Solidarity launches four-pronged steel industry initiative amid global steel crisis
By: Schalk Burger 5th June 2018 Trade union Solidarity on Tuesday launched a four-pronged initiative to address and mitigate the impacts of the global steel crisis on local steel producers in an attempt to save jobs and local manufacturing capacity. Solidarity deputy general secretary for metals engineering Marius Croucamp... →

Insimbi achieves higher revenue, gross profit in FY18
By: Simone Liedtke 29th May 2018 JSE-listed Insimbi Refractory and Alloys Supplies will be adding a significant value uplift to its chrome and aluminium businesses when it starts supplying powder-makers with a lower-grade aluminium content powder. It will start taking orders for this product in July, Insimbi CEO Fred Botha told... →
UK project could halve titanium parts production costs
By: Rebecca Campbell 13th April 2018 The British Ministry of Defence (MoD) announced late last month that its Defence Science and Technology Laboratory (officially abbreviated to Dstl) had, in cooperation with the University of Sheffield, developed of a radical new method of producing titanium parts. Dstl has so far invested almost... →
Automated systems reduce production waste
9th March 2018 The implementation at one of the largest foundries in the South Africa of supervised and unsupervised machine learning capabilities produced a 0% external scrap rate, saving the manufacturer as much as R10-million a month, explains business management consultant Dataprophet cofounder Daniel... →
Continued growth predicted for global forging markets
9th March 2018 Market research company Technavio has predicted the global forging market will exhibit a healthy compound annual growth rate of about 4% between 2017 and 2021. The company says the rising demand for fabricated metal products is one of the primary drivers for market growth. Press machines are... →

GROWTH The forges markets across the world will continue to grow in the next few years
Forging and steel industries both affected by unpredictable steel price
By: Victor Moolman 9th March 2018 Owing to the volatile and unpredictable steel price from local raw steel mills, the steel industry is looking less to locally-forged parts and equipment, and more to imports, says steel supplier and processing company Allied Steelrode. “As an industry – and in common with the forging industry –... →

STEEL FORGED Not all of the steel required in South Africa is economical to produce in the country
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