Lesotho Highlands Water Project – Phase II, Lesotho – update

4th June 2021

By: Sheila Barradas

Creamer Media Research Coordinator & Senior Deputy Editor

     

Font size: - +

Name of the Project
Lesotho Highlands Water Project (LHWP) – Phase II.

Location
Lesotho.

Project Owner/s
The Lesotho Highlands Development Authority (LHDA) is the implementing authority and the Lesotho Highlands Water Commission the oversight authority.

Project Description
Phase II of the LHWP builds on the 2003 completion of Phase I, which supplies water to Gauteng and uses the water delivery system to generate hydroelectricity in Lesotho.

Phase II will increase the current water supply rate of 780-million cubic metres a year incrementally to more than 1.27-billion cubic metres a year.

Phase II of the LHWP will be implemented in two distinct components: a water delivery system to augment the delivery of water to South Africa and a hydropower generation system, which will increase the current electricity generation capacity in Lesotho.

Polihali dam
The Polihali dam will be constructed as a concrete-faced rockfill embankment, with a side-channel spillway about 164 m high.

The crest length will be about 915 m, with a full supply level of 2 075 m above sea level. A 50-m-high saddle dam will also be built.

Polihali to Katse tunnel
The estimated 38-km-long, nominal bore 5-m-diameter Polihali–Katse dam tunnel will be constructed to transfer water from the Polihali reservoir to the Katse reservoir.

The Polihali dam will create a reservoir on the Senqu and Khubelu rivers with an estimated surface area of 5 053 ha and a full supply storage capacity of 2.325-billion cubic metres.

Water will be abstracted from the Polihali reservoir through two separate concrete bell-mouth intakes on the western side of the Polihali reservoir, in the Khubelu river, 3 km upstream of the confluence with the Senqu river.

Advance infrastructure
Phase II will require extensive infrastructure development before the mobilisation of contractors for the two main water-transfer works contracts of the Polihali dam and transfer tunnel. Where possible, the existing infrastructure constructed in Phase I will be used, including access roads, power supply, telecommunication systems and camps. Significant additional works contracts have been awarded for the construction of all-weather access roads, a bulk power supply network, telecommunications systems and project housing, as well as labour camps at both ends of the transfer tunnel.

A permanent housing development will soon be established near the Polihali dam and transfer tunnel, which will consist of project offices, and residential and community facilities.

The Polihali intake site will use the infrastructure developed to construct the Polihali dam and transfer tunnel. This includes feeder roads and bridges around the reservoir to connect affected communities, power supply systems, construction camps and communications. The infrastructure at Katse dam and in the Matsoku valley will also be available for the Polihali–Katse tunnel construction. Existing accommodation facilities will be used to house consultants and construction management teams. Improvements to the water and sewage treatment plants and lodge will also be undertaken.

Hydropower
Further feasibility studies for the hydropower component of Phase II have concluded that conventional hydropower is the more feasible option to meet Lesotho’s energy needs.

Three potential sites have been identified: two on the Senqu river and a third site at Oxbow on the Malibamat’so river. The plan is to start the design of the preferred option in 2021, construction in 2024 and to commission it at the same time as the water transfer component in 2027/28.

Potential Job Creation
An estimated 3 000 jobs will be created at the height of the construction phase of the main works of Phase II.

Thirty-four young professionals from Lesotho and South Africa are currently engaged on the LHWP under the Young Professionals Programme. The programme targets young graduates from tertiary institutions with little or no work experience and aims to provide them with the experience that will assist them in developing their career paths.

The graduates comprise civil engineers, electrical engineers, geologists, architects, environmentalists, economists and sociologists. They have been placed with consulting firms and contractors engaged on various Phase II contracts.

Capital Expenditure
The Phase II water transfer component cost is expected to be R32-billion at completion in 2027, including escalation and contingency. The cost of the hydropower component is yet to be established.

Planned Start/End Date
Water delivery commissioning and hydropower commissioning are expected in 2027.

Latest Developments
The LDHA has advertised the tender for the construction of the Polihali transfer tunnel, with the tender advertisement for the construction of the Polihali dam expected in due course.

Interested construction firms have until August 30 to submit tenders.

“Our objective is to attract firms with experience in the construction of major underground works under complex geological and geotechnical conditions, diverse environmental conditions, in remote areas and at high altitude. Equally important is to attract firms that have impeccable records in delivering projects of this magnitude within budget and the set timeframes,” LHDA CEO Tente Tente has said.

With the water delivery scheduled for 2027, the timeous construction of the dam and transfer tunnel is critical to meeting the water delivery deadline of the project.

The flow from the Polihali reservoir through the transfer tunnel will increase the volume of water in the Katse dam.

“The current water transfer volumes of 780-million cubic metres a year to . . . Gauteng . . . will incrementally increase to 1.27-billion cubic metres a year, and will simultaneously increase the electricity generation at the Muela hydropower plant, a further step in . . . securing an independent power supply to meet Lesotho’s domestic needs,” Tente has noted.

The Metsi a Senqu-Khubelu Consultants (MSKC) joint venture, which comprises Lesotho-based FM Associates and South African firms Zutari, Hatch Africa, Knight Piesold and SMEC South Africa, has been awarded the contract for the design and construction supervision of the Polihali Transfer Tunnel and its secondary structures.

The tender for the construction procurement of the transfer tunnel has been launched as construction activity on ten  infrastructure contracts progresses steadily, with some contracts expected to be completed in 2021, including the Polihali diversion tunnels.

Cumulative excavation progress in both tunnels is 1 243 m out of a total of 1 810 m to date. Construction of the 33 kV line, which will provide temporary power supply for the Polihali village, was completed in 2020.

Work on the 132 kV line has advanced, with the construction of access roads, 91 tower foundations and the erection of 84 towers out of a total of 93 also complete.

The Polihali and Katse civil works, access roads, pipe laying for potable water and sewerage lines have been completed, and construction on the Phase II main access roads is progressing well.

Key Contracts, Suppliers and Consultants
To date, several contracts have been awarded for various elements of the main and advance infrastructure works. These include:

Contract 3004: Professional services for the planning, design and construction supervision of the PWAR.
The LHDA awarded the contract to AECOM SA, together with Lesotho-based subconsultants AECOM Lesotho and RWB Consulting Engineers, in August 2016. The tenders for the construction of the PWAR were advertised in the second quarter of 2018.

The PWAR west and the PWAR east contracts have been awarded to the HSPY JV and Rumdel/AC JV respectively.

The PWAR west contractors include South Africa-based Hillary Construction, Polokwane Surfacing, Ya Rena Civils and Lesotho-based Structuretone Construction.

The PWAR east contractor Rumdel/AC JV comprises South Africa-based Rumdel Construction and Lesotho-based  A&C Holdings.

The Northern Access Road (NAR) rehabilitation tender has been awarded to the HSP JV, which comprises Hillary Construction and Polokwane Surfacing and Structuretone Construction.

Contract 3006: Professional services for the design and construction supervision of the Polihali dam and appurtenant works.
The contract was awarded in June 2017 to Matla a Metsi JV. Partners are Mott MacDonald Africa (South Africa), GIBB (South Africa ), Tractebel Engineering SA Coyne et Bellier (France) and LYMA Consulting Engineers (Lesotho).

Contract 3007: professional services for the design and construction supervision of the Polihali transfer tunnel.
The contract was awarded in December 2017 to the Metsi a Senqu Khubelu Consultants (MSKC) JV. Partners are Zutari South Africa, Hatch Africa, Knight Piésold, SMEC South Africa and Lesotho-based FM Associates.

Contract 3008: Professional services for the bulk power supply and telecommunications.
The contract was awarded in August 2016 to Plantech-SM JV.

The contract for the construction of a 132 kV power line from Matsoku to Polihali was awarded to South African-based Mkhulu Electro Distribution Projects in October 2019.

Contract 3009: Professional services for the planning, design and construction supervision of housing and associated infrastructure.
The contract was awarded in June 2015 to Polihali Infrastructure Consultants – a JV comprising South Africa-based engineering consultancy Mott MacDonald and Lesotho-based Khatleli Tomane Moteane. The tender for the construction of the infrastructure civil works (including roads, water and wastewater systems, electricity and telecoms supply) was awarded in October 2018 to the WBHO and LSP Construction JV.

Contract 3010: Professional Services for the Phase II hydropower feasibility (further studies).
The contract was awarded in March 2017 to the EDF/GIBB/Multiconsult JV. The work has been completed.

Contract 3013: A light detection and ranging, or Lidar, survey and aerial photography of the Mohale and Katse reservoir areas, powerline corridor and the Polihali Dam inundation area.
The contract was awarded in November 2017 to Southern Mapping Geospatial. The work has been completed.

Contract 3014: Professional services for the design and construction supervision of the Polihali north-east access road was awarded to the SMEC-FMA JV in April 2015.

Contract 3015: Professional services for the evaluation, optimisation and site supervision of geotechnical investigations.
The contract was awarded in May 2015 to consultant Jeffares & Green (now called JG Afrika) and Lesotho-based GWC Consulting Engineers. The contract has closed.

Contract 3017: Professional Services for the demarcation of the Polihali reservoir.
This entailed the construction of more than 1 300 beacons to mark the 230 km perimeter of the reservoir.
The contract was awarded in April 2015 to Lesotho-based consultancy Maleka, Ntshihlele, Putsoa JV.

The reservoir demarcation was completed in December 2015.

Contract 3020: Design and supervision of the construction of the major bridges to be built.
Zutari, formerly Aurecon Lesotho, was  appointed to design and supervise the construction of the bridges. The project also includes the realignment of the A1 national road in the vicinity of the bridges. Lesotho-based White Life Consultants and Leporogo Specialist Engineers CC of South Africa are the subconsultants.

Contract 3022: Professional services for the design and supervision of the Polihali diversion tunnels.
The contract was awarded in October 2016 to MSKC JV. The procurement of the contractors for the construction of the diversion tunnel started in the last quarter of 2017 and the tender closed in January 2018.

Contract 4005B: Construction of 33 kV line from Tlokoeng to Polihali and relocation of the 33 kV line along the A1. Work was completed in June 2020.

The contract was awarded in February 2019 to LSP Construction. The subcontractors are Dihlase Consulting Engineers (South Africa); Van den Ende & Associates Consulting Engineers CC (South Africa); NC Nelson Projects (South Africa); and Fibre Based Integrations (South Africa).

Contract 4005C: The contract for the construction of the 132/33/11kV substation at Polihali and the upgrade of the existing substation along the A1 was awarded to the CLM joint venture (JV) in February 2020. The JV partners are Consolidated Power Projects (South Africa), LSP Construction (Lesotho) and Mofomo Construction (South Africa).

Contract 4012: Construction of the Polihali North East Access Road. The contract was awarded in October 2018 to the Sinohydro SA (South Africa) /Nthane Brothers (Lesotho) JV.

Contract 4016: Geotechnical investigation works for the Polihali dam and Polihali–Katse transfer tunnel.
The contract was awarded to geotechnical drilling company Diabor in November 2015. The investigations were completed in two stages – the first in May 2017 and the second in May 2019.

Contract 4022: SCLC Polihali Diversion Tunnel Joint Venture, which comprises Webuild (formerly Salini Impregilo), Cooperativa Muratori Cementistri CMC di Ravenna, LSP Construction and CMI Infrastructure, is constructing the tunnels, while the Metsi a Senqu-Khubelu Consultants Joint Venture (MSKC) has designed the diversion tunnels and is supervising construction. It includes Africa- and Lesotho-based firms Zutari,  FM Associates, Knight Piesold, Hatch Goba and SMEC. 

Contract 4023: Design, supply and installation of temporary offices and accommodation units.
The contract was awarded in August 2018 to the Senqu-Hi-Way JV. The JV partners are Senqu Construction Services (Lesotho), Hi-Way Parkhome and Container Services (South Africa). Subcontractor: Electromech Engineering Solutions. Work under this contract has been completed.

Contract 6004: Professional services for the environmental- and social-impact assessment (ESIA) for the Polihali western access corridor (PWAC).
The contract was awarded in October 2016 to a JV comprising Environmental Resources Management (ERM) Southern Africa and Lesotho-based Sechaba Consultants. In March 2018, the Lesotho Ministry of Tourism, Environment and Culture issued the LHDA with a record of decision comprising environmental authorisation for the proposed PWAC, following the completion of the PWAC ESIA and the associated environmental management plan, effectively granting environmental authorisation to proceed with the PWAC construction activities.

Contract 6006: Professional services for resettlement planning and implementation: Polihali western access corridor.
The contract was awarded in October 2016 to Makhetha Development Consultants. The subconsultants are Lesotho-based Senqu Engineering and Development Consultants, Motheo Holdings, Survey and Digital Mapping, Advocate Thato Kao(Lesotho), Puisano HIV/AIDS Training & Support Services and South African Setplan.

Contract 6010: Professional services for the development of a Phase II safety, environment and quality management framework.
The contract was awarded in September 2016 to Rori Management Consultancy.

Contract 6014: Professional services for the ESIA for the Polihali reservoir and associated infrastructure.
The contract was awarded in August 2016 to a JV comprising ERM Southern Africa (South Africa) and Lesotho-based Sechaba Consultants (Lesotho).

Contract 6015: Professional services for the resettlement planning and implementation of the Polihali site establishment and reservoir area.
The contract was awarded to the LIMA Thaha JV in September 2016.

Contract 6023: Professional services for the safety, health, environment and quality management audits for Phase II advance infrastructure works.
The contract was awarded in October 2018 to GA Environment (South Africa).

Contract 6025: Professional services for the development and implementation of a cultural heritage plan. The contract was awarded to PGS Heritage in December 2017.

Contract 9004: Professional services for services relating to principal controlled insurance. The contract was awarded to Minet in November 2017.

Contact Details for Project Information
LHDA public relations manager Masilo Phakoe, tel +266 62857272 or email phakoem@lhda.org.ls.

Edited by Creamer Media Reporter

Comments

The content you are trying to access is only available to subscribers.

If you are already a subscriber, you can Login Here.

If you are not a subscriber, you can subscribe now, by selecting one of the below options.

For more information or assistance, please contact us at subscriptions@creamermedia.co.za.

Option 1 (equivalent of R125 a month):

Receive a weekly copy of Creamer Media's Engineering News & Mining Weekly magazine
(print copy for those in South Africa and e-magazine for those outside of South Africa)
Receive daily email newsletters
Access to full search results
Access archive of magazine back copies
Access to Projects in Progress
Access to ONE Research Report of your choice in PDF format

Option 2 (equivalent of R375 a month):

All benefits from Option 1
PLUS
Access to Creamer Media's Research Channel Africa for ALL Research Reports, in PDF format, on various industrial and mining sectors including Electricity; Water; Energy Transition; Hydrogen; Roads, Rail and Ports; Coal; Gold; Platinum; Battery Metals; etc.

Already a subscriber?

Forgotten your password?

MAGAZINE & ONLINE

SUBSCRIBE

RESEARCH CHANNEL AFRICA

SUBSCRIBE

CORPORATE PACKAGES

CLICK FOR A QUOTATION