Lafarge launches low-embodied-emissions cement in South Africa

5th August 2022

By: Donna Slater

Features Deputy Editor and Chief Photographer

     

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Following the successful take-up in markets where building materials company Holcim is present, local subsidiary Lafarge South Africa (SA) on July 18 launched its lower-carbon cement, ECOPact, on the domestic market.

Compared with CEM I – Portland cement containing a maximum of 5% of other materials – ECOPact is available in products containing between 30% and 100% less carbon emissions.

Lafarge is able to lower its carbon emissions in the manufacturing process by replacing clinker with fly ash and other upcycled construction materials.

Where regulatory conditions permit, ECOPact products integrate fly ash and other upcycled construction materials, thereby making use of materials readily available from the construction and power generation industries that might have otherwise been disposed of.

In terms of using recycled materials, Lafarge uses its co-located Kempton Park-based Geocycle business to obtain suitable materials. Geocycle co-processes more than 100 000 t/y of waste from the industrial sector, municipalities, the agricultural sector and other waste management companies.

As for getting fly ash to use in ECOPact, Lafarge SA relies on its subsidiary, Ash Resources, to source ash materials – a by-product of coal-fired power stations.

Lafarge developed ECOPact as part of its endeavours to create a sustainable and circular construction ecosystem.

In addition, with its research and development laboratory and equipment, Lafarge is enhancing its innovation and continuous improvement towards its sustainability goals.

Green Building

The Green Building Council South Africa (GBCSA) launched its net-zero green building rating tools in 2017, which considers the carbon, water, waste and ecology of buildings.

However, as technologies evolve and engineers and building materials producers develop new and green methods and products, the GBCSA is refining its ratings tools and methodologies to cater for an industry that is making it easier to build greener.

As such, GBCSA CEO Lisa Reynolds says rating buildings on their carbon, water, waste and ecology is the first step in the GBCSA’s journey to helping the construction industry realise its net-zero goals.

In this regard, the first steps towards net-zero carbon takes into account the base levels of carbon that go into a building and the operational energy within buildings. These form the GBCSA’s Levels 1 and 2 of net-zero ratings criteria, while Level 3 takes into account the embodied energy and carbon of building materials used to construct a building.

A Level 3 score can, therefore, be improved by using a product like ECOPact.

“[The] GBCSA has commenced with the base work to include Level 3 into our net-zero carbon tool as well,” Reynolds says.

Level 4, meanwhile, involves consideration of the carbon intensity of renovating a green building in the future, while Level 5 takes deconstruction into account.

Reynolds says ECOPact has a role to play in levels 4 and 5 as well.

She notes that, in terms of closing the gap in a circular economy, it is important to prioritise the reduction, reuse and recycling of materials.

“Where we cannot reduce, and where we cannot reuse, recycling is a vital part of the circular economy. Within this space, I love the concept of upcycling, as opposed to merely recycling. The initiatives within Lafarge tick both boxes of upcycling and recycling.”

Edited by Chanel de Bruyn
Creamer Media Senior Deputy Editor Online

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