Return-to-service projects, South Africa

27th September 2013

By: Sheila Barradas

Creamer Media Research Coordinator & Senior Deputy Editor

  

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Name and Location
Return-to-service (RTS) projects, South Africa.

Client
Eskom.

Project Description
The projects involve the demothballing of three coal-fired stations – Camden, Grootvlei and Komati – for a combined nominal capacity of 3 800 MW.

The Camden power station, in Ermelo, Mpumalanga, is the first of Eskom’s three mothballed coal-fired power stations to be returned to service. The station will add 1 520 MW to the Eskom grid. At Camden, there are eight 200 MW units, with a combined capacity of 1 600 MW. Two generating units, with a combined capacity of 400 MW, will be brought on-stream at Camden every year from 2005 to 2008.

The Grootvlei power station, near Balfour, in Mpumalanga, has six boiler and turbine sets and a total capacity of 1 200 MW.

The Komati power station, situated between Middelburg and Bethal, in Mpumalanga, has an installed capacity of five 100 MW units and four 125 MW units. The RTS project will result in the recommissioning of two units a year between 2007 and 2011.

The three stations will each have an operating life of between 15 and 20 years.

Value
R25.1-billion.

Duration
The Camden power station was reintroduced to the grid at the end of July 2008 and officially launched by President Jacob Zuma in October 2010.

The Grootvlei power station was officially opened by President Zuma in September this year.

Latest developments
The Grootvlei power station was officially opened on September 16.

Only one unit of the Komati station remains to be completed.

Key Contracts and Suppliers
The following companies are involved at the Camden power station:
Steinmüller Engineering Services (boiler plant refurbishment), South African Compensators, or SAC (manufacture of economisers), ABB (common plant switchgear and the switchgear protection), Siemens Building Technologies (control and instrumentation equipment, and installation of fire-detection system), AquaPlan (water plant and sewage plant operation), Howden Africa Holdings (return-to-service and upgrade of the Unit 6 precipitators), Stefanutti & Bressan (station control room, battery room and equipment room; refurbishment and upgrading of compressors and compressed-air system), Loesche (Unit 6 milling plant refurbishment - five mills).

The following companies are involved at the Grootvlei power station:
Fluor, in joint venture with Honeywell (distribution control system), VWS Envig (refurbishment of potable and demineralisation water treatment plants), Acoint venture with Pangaea (engineering, procurement and construction management services), Honeywell (distribution control system), VWS Envig (refurbishment of potable and demineralisation water treatment plants), Actom South Africa (previously Alstom) (modernisation, refurbishment and replacement of the turbine control and protection system for all six generator units and four steam-feed pump turbines at Grootvlei power station, as well as the retrofitting, refurbishment and upgrade of the gas-cleaning systems for all six generation units at the power station), and Mapelastic Smart (waterproofing).

On Budget and on Time?
Not stated.

Contact Details for Project Information
ABB head office, tel +27 10 202 5000, +27 86 022 2123 or email info@za.abb.com.
Actom South Africa, tel +27 11 820 5111 or fax +27 11 820 5100.
AquaPlan, tel +27 11 979 2510, fax +27 11 979 2587 or email enquiries@aquaplansa.co.za.
Camden power station manager, tel +27 17 827 8006 or fax +27 17 827 8208.
Eskom media desk, tel +27 800 3304, fax +27 11 800 3850 or email mediadesk@eskom.co.za.
Eskom national call centre, tel 0860 037 566.
Fluor, tel +27 11 233 3400 or fax +27 11 233 3805.
Grootvlei power station manager, tel +27 17 779 8641 or fax +27 17 779 0021.
Honeywell, tel +1 973 455 2000 or fax +1 973 455 4807.
Howden Africa Holdings projects, tel +27 11 240 4240, fax +27 11 493 1749 or email enquiries@howden.co.za.
Komati power station site manager, tel +27 13 295 9119 or fax +27 13 295 9101.
Loesche, tel +27 11 482 2933, fax +27 11 482 2940 or email loesche4@global.co.za.
SAC, tel +27 16 341 4101/2/3 or fax +27 16 341 2618.
Siemens Building Technologies, tel +49 69 797 6660.
Stefanutti Stockss Holdings, tel +27 11 571 4300, fax +27 11 571 4370 or email holdings@stefstocks.com.
Steinmüller Engineering Services, tel +27 11 806 3000, fax +27 11 806 3330 or email info@steinmuller.co.za.
VWS Envig, email info.vwsenvig@veoliawater.com.

Edited by Creamer Media Reporter

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