http://www.engineeringnews.co.za
  SEARCH
Login
R/€ = 13.69Change: -0.02
R/$ = 10.96Change: 0.00
Au 1195.22 $/ozChange: -3.23
Pt 1225.00 $/ozChange: -4.50
 
 
Note: Search is limited to the most recent 250 articles. Set date range to access earlier articles.
Where? With... When?








Start
 
End
 
 
And must exclude these words...
Close Main Search
Close Main Login
My Profile News Alerts Newsletters Logout Close Main Profile
 
Agriculture   Automotive   Chemicals   Competition Policy   Construction   Defence   Economy   Electricity   Energy   Environment   ICT   Metals   Mining   Science and Technology   Services   Trade   Transport & Logistics   Water  
What's On Press Office Tenders Suppliers Directory Research Jobs Announcements Contact Us
 
 
 
RSS Feed
Article   Comments   Other News   Research   Magazine  
 
 
Aug 31, 2007

Process solutions company releases new-generation process controller

Back
Engineering|SECURITY|Africa|Cisco|Design|Environment|Ghana|Honeywell Africa|Honeywell Process Solutions|Honeywell US|Industrial|Instrumentation|Intel|Petrochemicals|PROJECT|Projects|Security|System|Systems|Africa|Angola|Cameroon|Chad|Ghana|Nigeria|Uganda|United States|Security|Batch Control Applications|Building|Competitor Systems|Control Applications|Control Systems|Digital Industrial Automation Protocol|Equipment|Industrial Protocols|Larger Holistic Control Systems|Less Critical Applications|Maintenance|Mining|Open Technology Environments|Open-device Communications Protocols|Petrochemicals|Product|Products|Security|Services|Solutions|Systems|Microsoft Windows|Windows|Environmental|Infrastructure|Lance Rudolph|Power|Security|C300|Experion|Experion Process Knowledge System|Operations|“Optimisation Technologies|“Our Technologies|Digital Industrial Automation Protocol|Ethernet|FF Protocol|Model-based Predictive Control Technology|Open-device Communications Protocols|Optimisation Technologies|Platform |Platform Technologies
Engineering|SECURITY|Africa|Design|Environment|Ghana|Industrial|Instrumentation|Petrochemicals|PROJECT|Projects|Security|System|Systems|Africa|Angola|Ghana||Security|Building|Equipment|Maintenance|Mining|Petrochemicals|Products|Security|Services|Solutions|Systems||Environmental|Infrastructure|Power|Security|Operations|
engineering|security|africa-company|cisco|design|environment|ghana-company|honeywell-africa|honeywell-process-solutions|honeywell-us|industrial|instrumentation-company|intel|petrochemicals-company|project|projects|security-company|system|systems-company|africa|angola|cameroon|chad|ghana|nigeria|uganda|united-states|security-facility|batch-control-applications|building|competitor-systems|control-applications|control-systems|digital-industrial-automation-protocol|equipment|industrial-protocols|larger-holistic-control-systems|less-critical-applications|maintenance|mining|open-technology-environments|opendevice-communications-protocols|petrochemicals|product|products|security-industry-term|services|solutions|systems|microsoft-windows|windows|environmental|infrastructure|lance-rudolph|power|security-person|c300|experion|experion-process-knowledge-system|operations|ldquooptimisation-technologies|ldquoour-technologies|digital-industrial-automation-protocol-technology|ethernet|ff-protocol|modelbased-predictive-control-technology|opendevice-communications-protocols-technology|optimisation-technologies|platform|platform-technologies
© Reuse this Automation services provider Honeywell Process Solutions has released a new-gen- eration process controller that expands its popular Experion process knowledge system (PKS) platform.

Named the C300, the controller provides integrated regulatory, fast logic, sequential, and batch control applications and is supported by a series of input/output module families.

The built-in security features along with space-saving cabinet design are particularly advantageous during migrations and new installations and serve to differentiate the C300 from other units on the market, says project operations manager for Honeywell Process Solutions Africa Lance Rudolph.

“Honeywell has been through several migration projects now. For one of our large repeat customers, we’ve migrated both Honeywell and competitor systems into the new technologies and for some of the projects the reduced footprint has certainly been an enabler for an effective change-out,” he adds.

Honeywell boasts of being the only auto- mation services provider that continues to support products developed and installed as far back as 30 years ago.

Existing systems can be integrated into an advanced Experion solution, which consists of the PKS hardware platform based on Intel, Windows, and Cisco platform technologies. Fault-tolerant Ethernet and distributed system architecture are specific patented enhancements to these off-the-shelf platforms. These enhancements improve the availability of the overall system and reduce the need for re-engineering and maintenance in multiple systems in order to create larger holistic control systems.

The Experion PKS distributed system architecture enables easy scalability with transparent data distribution.

Experion integrates a variety of open-device communications protocols, including Foundation Fieldbus (FF), DeviceNet, Highway addressable remote transducer (HART) protocol, Modbus, and Process Fieldbus or Profibus.

“Our technologies are now sophisticated in terms of integrating HART and FF protocol- enabled instrumentation, which have significantly more information available from the instrumentation level for multiple purposes,” he adds.

“There is a trend of slow adoption of new technologies for control applications in our traditional customer base,” he remarks. Customers tend to use new technologies for less critical applications first – for monitoring – but Rudolph feels that, as the comfort level with the technology, the engineering around the technology, and the maintenance requirements become more embodied in the organisation, they will begin to stretch those technologies to encompass their full potential for control applications.

Digital industrial automation protocol HART is an early Fieldbus implementation that is one of the most popular industrial protocols in the world today, given its ability to communicate over legacy 4-mA to 20-mA analogue instrumentation wiring, which is still used in many installations worldwide.

OPEN PLATFORM VERSUS SECURITY


Most hardware will provide a customer with the basic functionality for controlling elements of an automation system. However, the global information economy is marked by a move away from proprietary hardware platforms and, for this reason, Rudolph says, the major automation providers have moved to open control systems, thus facing the complexities of deploying solutions in established open technology environments.

The continuous evolution of computing technology, with expanding processing capacity, as well as growing customer requirements to have easy access to process data, drove Honeywell to design Experion PKS to leverage open standards and common off-the-shelf platforms.

“Customers are pushing to move away from proprietary control systems to systems where the overall cost of ownership is reduced by the fact that much of the hardware platform is off-the-shelf, specifically the elements where evolving technology gives you significant performance improvements for price,” he explains.

However, the drawbacks of working in an open environment include security vulnerability and less control over certain elements that could be controlled previously.

“[It is important then] to have a strong process and a very clear understanding with customers of how to manage issues around the control infrastructure,” he says. “The patented technology that we embed into our control system gives us a guaranteed determinism and the integrity and security to protect that control system. The combination of open platform and security is one of our key differentiators.”

REDUCING COSTS, INCREASING PRODUCTION AND QUALITY


Most plants have at least one process that is multivariable in terms of its controllability (that is, highly inter- active control strategies that are typically too complicated for a human operator to analyse, make decisions about, and take corrective actions in a reasonable timeframe).

Model-based predictive control technology is one of the solutions that can be deployed to address these control challenges, Rudolph explains.

“Optimisation technologies augment these controller systems to yield multiprocess or multiplant optimisation and coordination,” Rudolph says.

New platforms and solutions are increasingly coming to feature built-in diagnostic capabilities. The more sophisticated ones not only log errors but, as an integral part of the solution, provide some level of intelligence for first-level analysis of the information.

“We also have solutions that look at data collection, data analysis, consolidation of typical symptoms into fault models that can be used to facilitate a predictive understanding of plant asset health and aid preventive maintenance strategies,” adds Rudolph, expanding the concept of monitoring systems and solutions.

Experion PKS provides an underly- ing framework for a suite of business effectiveness solutions. This suite of applications provides a manu- facturing execution system to support, primarily, operations and production management teams through its planning and scheduling tools, target setting (operator instructions), deviation monitoring (opera-tions monitoring), yield analysis (production reconciliation), laboratory data integration, reporting, and high-level visualisation.

Experion solutions are built on abnormal situation management (ASM) technology, which is benchmarked against principles stem-ming from the extensive research conducted by a Honeywell US-led consortium of companies, universities and refineries in the US into abnormal situations in the processing environment and what the costs and root causes of these are.

The main focus of the consortium is to provide solutions to opera- tors that enable them to bring their plants back into a normal situation much more rapidly than they would otherwise have been able to do, offering significant savings in terms of the cost of production, damaged equipment, plant shutdowns, and loss of life.

“Whether it is our solutions or com- petitor solutions, we need to ensure that there are recognised standards and that the successes are published, referenced, documented and adopted by customers,” Rudolph says of the ASM consortium’s work.

The benefits of these solutions include cost reduction, increased production volumes, and improved product quality.

“Platform and technology synergy, and our ability to leverage the solutions from our various business units into an integrated solution, are what differentiates us,” he adds.

Honeywell Africa’s regional office is striving to become more involved in front-end engineering with customers, where systems and solutions are defined and decisions are made about deployment, involving itself more in design, testing, commissioning and ongoing support.

“This gives us the opportunity to take the wide variety of products and solutions that we have, understand the customer’s requirements, budget, the site location’s environmental conditions and, based on these criteria, design, implement and install an effective and optimal solution,” Rudolph says.

It is imperative, he adds, for local teams in a global corporation to have that understanding and the skill set required to leverage the knowledge repository of the global engineering community to speed delivery and solve problems in process-related applications at a local level.

Recent organisational developments at Honeywell Africa have indeed focused on building that mindset and capability. Rudolph believes that this balance between local competence and support of global standards and best practices with an acceptable turnaround time differentiates Honeywell’s offering from that of competitors.

Honeywell has Experion auto- mation solutions deployed in the chemicals sector, in the life sciences, in mining, petrochemicals, power gen- eration, and refining, as well as pulp, paper, and printing processes.

Commercial and industrial security is another important sector for the company. For example, it provides integrated access control and digital video monitoring in the banking and petrochemicals industry.

Its continental activities cover the implementation of Experion technology in Uganda, Ghana, Angola, and Nigeria. It is also being used to support a major pipeline project between Cameroon and Chad.

Edited by: Laura Tyrer
© Reuse this Comment Guidelines (150 word limit)
 
 
 
 
 
 
 
 
Other Instrumentation and Control News
FP23 PROGRAMMABLE CONTROLLER Shimaden products are predominantly used for high-accuracy temperature control and profiling
Tokyo-based temperature and humidity-control speciality products designer and manufacturer Shimaden appointed local industrial instrumentation and process control supplier Indecon Instrumentation as its South African product distributor in May. Indecon...
LEUZE 18B SENSORS The sensors offer smaller dimensions in a more robust housing
Since local sensor solutions company Countapulse Controls introduced the Leuze 18B series range of sensors to the local market in the last quarter of 2013,  sales of the product have been favourable, Countapulse Controls MD Gerry Bryant tells Engineering News. He...
GAUGING QUALITY Several food and snacks companies use the NDC 710e series moisture gauge system
Engineering and technological products distributor BEP Bestobell South Africa is installing eight NDC 710e series moisture gauge systems at a local snack manufacturer’s facilities in KwaZulu-Natal and Gauteng. The R5-million project started in November 2013 and three...
More
 
 
Latest News
Updated 4 hours ago The Central Energy Fund (CEF) has backtracked on its decision to appoint Tshepo Kgadima as a director and chairperson of national oil company PetroSA following the public “controversy” dogging the new appointee. Nonhlanhla Jiyane had now been appointed as interim...
South Africa’s Finance Minister Nhlanhla Nene
Updated 4 hours ago South Africa’s Finance Minister Nhlanhla Nene has emphasised the role of the private sector in delivering the 51 Programme for Infrastructure Development in Africa (Pida) projects, collectively valued at $68-billion, being prioritised for implementation by 2020....
Updated 4 hours ago This year, 82 companies met the JSE’s Socially Responsible Index (SRI) requirements relating to environmental, social and governance (ESG) policies and management practices, compared with only 72 companies in 2013, as companies become more aware of how they...
More
 
 
Recent Research Reports
Defence 2014: A review of South Africa's defence industry (PDF Report)
Creamer Media’s Defence 2014 report examines South Africa’s defence industry, with particular focus on the key participants in the sector, the innovations that have come out of the sector, local and export demand, South Africa’s controversial multibillion-rand...
Road and Rail 2014: A review of South Africa's road and rail infrastructure (PDF report)
Creamer Media’s Road and Rail 2014 report examines South Africa’s road and rail transport system, with particular focus on the size and state of the country’s road and rail network, the funding and maintenance of these respective networks, and the push to move road...
Real Economy Year Book 2014 (PDF Report)
This edition drills down into the performance and outlook for a variety of sectors, including automotive, construction, electricity, transport, steel, water, coal, gold, iron-ore and platinum.
Real Economy Insight: Automotive 2014 (PDF Report)
This four-page brief covers key developments in the automotive industry over the past 12 months, including an overview of South Africa’s automotive market, trade figures, production and the policies influencing the sector.
Real Economy Insight: Construction 2014 (PDF Report)
This five-page brief covers key developments in the construction industry over the past 12 months. It provides an overview of the sector and includes details of employment in the sector, infrastructure and municipal spending, as well as insight into companies’...
Real Economy Insight: Electricity 2014 (PDF Report)
This five-page brief covers key developments in the electricity industry over the past 12 months, including details of State-owned power utility Eskom’s generation activities, funding and tariffs, independent power producers and prospects for the sector.
 
 
 
 
 
This Week's Magazine
JSE-listed real estate investment trust (REIT) Rebosis Property Fund achieved a distribution growth of 8.1% to 99.45c per linked unit in the financial year ended August 31, despite volatile market conditions.
JAMES ROBERTS The MOM incubator was designed to help babies in developing nations who were dying in conflict-struck nations or who do not receive hospital care
A low-cost, inflatable incubator won this year’s international James Dyson design award, which aims to encourage and inspire the next generation of design engineers.
The World Bank released its ‘Doing Business 2015: Going Beyond Efficiency’ report last month and ranked South Africa 43 out of 189 global economies for its ease of doing business, with Singapore topping the rankings.
Air Products South Africa officially launched its R300-million Eastern Cape air- separation unit (ASU), at its new manufacturing facility in the Coega Industrial Development Zone (IDZ), earlier this month. It is the second facility that Air Products launched in South...
BMW South Africa (SA) has signed a power purchasing agreement with energy company Bio2Watt. The offtake partnership will bring renewable energy to the carmaker’s Rosslyn plant, north of Pretoria.
 
 
 
 
 
 
 
 
 
Alert Close
Embed Code Close
content
Research Reports Close
Research Reports are a product of the
Research Channel Africa. Reports can be bought individually or you can gain full access to all reports as part of a Research Channel Africa subscription.
Find Out More Buy Report
 
 
Close
Engineering News
Completely Re-Engineered
Experience it now. Click here
*website to launch in a few weeks