Name of the Project
PRASA New Rolling Stock Acquisition Programme.

Location
South Africa.

Client
Passenger Rail Agency of South Africa (PRASA).

Project Description
PRASA and Gibela signed the Manufacture and Supply Agreement and Technical Support and Spares Supply Agreement (which governs the maintenance of the new trains) in October 2013, as part of its New Rolling Stock Acquisition Programme.

The programme involves the acquisition of 7 224 new rail vehicles and will be rolled out in two ten-year phases.

The first ten years will involve the supply of 600 new trains comprising 3 600 coaches, with the remainder to be manufactured over another ten years.

The first 20 trains will be manufactured in Brazil, with the remainder to be manufactured in the PRASA train manufacturing plant currently under construction at Dunnottar, in Ekurhuleni, at a cost of R1-billion.

Each train will comprise six cars capable of transporting more than 1 300 passengers. The trains will travel at speeds of up to 120 km/h and could be upgraded to travel 160 km/h.

PRASA modernisation programme
In support of the acquisition programme, PRASA has embarked on a major modernisation programme aimed at updating all rail infrastructure in line with the new trains. 

The modernisation includes the design and construction of the Wolmerton and Braamfontein depots in Gauteng, and three other depots in the rest of the country; station modernisation; a rolling stock refurbishment programme; and perway, bridges, infrastructure and signalling upgrades.

Jobs to be Created
The project will create 65 000 direct and indirect jobs.

Value
PRASA plans to invest R172-billion over ten years (from 2013/14 to 2023).

The manufacturing contracts are valued at R123.5-billion.
The Medium-Term Expenditure Framework for the depot modernisation is estimated at R3.1-billion.

Duration
The programme will be undertaken over 20 years.

Latest Developments
PRASA has reported that manufacturing of the trains is progressing well, with five trains currently at the Wolmerton depot, in Gauteng.

The first of these new trains will enter service in October this year.

Test track and test facilities at the Wolmerton depot have also been completed.

The Braamfontein depot is currently under evaluation. The appointment of a contractor was expected in August 2016.

The Braamfontein depot is expected to be completed by May 2018.

Key Contracts and Suppliers
The local suppliers to Gibela include: Siyahamba Engineering (cabin doors, and interiors, including partition walls); Booyco Engineering (saloon heaters, driver footrests); ILVA  General Engineering (air tank reservoirs); KAMA Industries (horns); Profibre (passenger seats and longitudinal benches); KARE Industrial (battery boxes); First National Battery (batteries); Denel (baseboard ducts); Global Composite (luggage racks, equipped ceiling, cab and saloon air ducts); Delberg Engineering & Quality Systems (handbars and backrests); Radél (passenger and cab lighting, door-light and voltage indicators); Gibb (insulation); Crest Information Systems (door external fairing, extract air duct in cubicles); Laser Junction (brackets, cab foot steps); Laser Junction/General Profiling Matla Steel (coupler push backs); Laser Junction/SPE (tool boxes); Jandinox (equipment support); Buzas (obstacle deflectors); Columbus Stainless/Macsteel (stainless steel); ArcelorMittal South Africa/Macsteel (carbon steel); LED Lighting SA (external front/cab lighting); Aberdare Cables (cables and wires) and Forminox (piping).

On Budget and on Time?
Yes.

Contact Details for Project Information
PRASA, Nana Zenani, tel +27 83 297 5905 or email nzenani@prasa.com.
Gibela communications director Pamella Radebe email pamella.radebe@gibela-rail.com.
Siyahamba Engineering, tel +27 11 824 2183.
Booyco Engineering, tel +27 11 974 8640 or email info@booyco.co.za
ILVA  General Engineering, tel +27 11 609 3000/1, fax +27 11 609 6618 or email info@liva.co.za.
KAMA Industries, tel +27 11 472 3980, fax +27 11 672 9800 or email sales@kama.co.za.
Profibre, tel +27 31 713 8900, fax +27 31 702 0500 or email admin@profibre.co.za
KARE Industrial, tel + 27 11 334 0922 or email info@kare.co.za
First National Battery, tel +27 11 741 3600, fax +27 11 421 1625 or email marketing@battery.co.za.
Denel, tel +27 12 671 2700, fax +27 12 671 2751 or email marketing@denel.co.za.
Global Composite, tel +27 33 346 0203, fax +27 33 346 0310 or email info@globalcomposites.co.za.
Delberg Engineering & Quality Systems, tel +27 12 666 8169/8451/8408 or email sales@delbergsa.co.za.
Radél, tel +27 11 888 6696, fax +27 11 888 2390 or email info@radel.co.za.
Gibb, tel +27 11 519 4600 or fax +27 11 807 5670.
Crest Information Systems, tel +27 11 887 7154.
Laser Junction, tel +27 86 0 52737.
General Profiling Matla Steel, tel +27 11 062 3200, fax +27 11 062 3271/2 or email sales@generalprofiling.co.za.
SPE, tel +27 11 674 5046 or email enquiries@spe-sa.com.
Columbus, tel +27 13 247 9111 or fax +27 13 246 1681.
Macsteel, tel +27 11 871 0000 or fax +27 11 823 3860.
AMSA, tel +27 16 988 0509 or email thami.mphokela@mssc.co.za.
LED Lighting SA, tel +27 21 510 0028
Aberdare Cables, tel +27 11 396 8000 or fax +27 11 396 8010.