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Meter prover supply contract for NMPP in final stages
 
26th August 2011
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International process control specialist Krohne’s R50-million contract to design and supply meter provers for State-owned freight logistics group Transnet’s new multiproduct pipeline (NMPP) from Durban to Johannesburg is expected to reach completion in August.

The project, which started in May, is overseen by the company’s local office and involves the design and installation of three meter provers with seven turbine meter runs.

The 24 inch meter provers and 16 inch meter runs are being installed at Terminal 1, in Island View, at the Port of Durban.

Krohne South Africa CEO John Boxley tells Engineering News the instruments will accurately calibrate the turbine meters through which products flow and ensure that these adhere to international standards.

He adds the main feature of the meter provers is the U-shaped pipework, which calibrates a known volume of 1 350 m3/h. This volume is transferred to the various turbine meters to generate output, which is then used in the computation parameters of the flow computer.

“The meter provers have several unique engineering subtleties, such as a British Standards 6374 Part 2 lining system, and effective launch and receive capabilities,” he adds.

The lining enables smooth transition of the sphere around the meter prover and gives the system a longer life span.

The meter provers are to be imported from Krohne Oil & Gas, based in the UK.

“This particular project has proven Krohne South Africa’s meter proving abilities in South Africa and sub-Saharan Africa,” Boxley notes.

The company’s meter provers have been successfully used in various African projects, including the Mozambique–Zimbabwe Pipeline Company’s fuel pipeline project, as well as oil and gas company Nigeria Liquefied Natural Gas’s production plant, at Bonny Island.

Other African Projects

Last year, Krohne received its biggest order to date: a R10-million contract to supply about 30 basic ultrasonic flow meters to Transnet’s NMPP project.

Boxley says three-beam in-line flow meters are being installed in the pumpstations to monitor flow from pumps, as well as on the pipeline to measure the flow rates at various points. The collected data will then be fed into the pipeline’s leak detection system.

“The project is currently 50% complete; however, its completion date depends on Transnet’s project schedule,” he notes.

Developed and constructed in Holland, the UFM 3030 flow meters are either 10 inch, 12 inch, 14 inch, 16 inch, 20 inch or 24 inch in diameter and can measure the sonic velocity to determine different products as well as the volumetric flow rate of clean liquids.

He adds that the benefit of the flow meters is that their non- moving parts, straight bore and three beams allow for compensation for flow profile and Reynolds number changes.

The devices can be used in all industries that require accurate flow measurements for nonconductive mediums, such as hydrocarbons, demineralised water, chemicals and black liquor, a by-product of the papermaking process.

To continue its growth, Boxley says Krohne is investigating further pipeline transportation project opportunities throughout Africa and aims to continually monitor the market and react accordingly in terms of product design and supply.

The company was recently awarded a R30-million meter prover contract for the Strategic Fuel Fund, at Saldanha Bay, in the Western Cape.

Edited by: Chanel de Bruyn

 

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METER PROVER Installation of the meter provers and meter runs at Terminal 1, at the Port of Durban, is expected to be complete in August
 

METER PROVER Installation of the meter provers and meter runs at Terminal 1, at the Port of Durban, is expected to be complete in August
 
JOHN BOXLEY The instruments will accurately calibrate the turbine meters through which products flow
 

JOHN BOXLEY The instruments will accurately calibrate the turbine meters through which products flow
 
 
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Facts
NMPP Background (Source: Research Channel)
Transnet Pipelines, a subsidiary of Transnet, is constructing the new multiproduct pipeline to replace the existing and ageing Durban to Johannesburg fuel pipeline and to move petrol, diesel and jet fuel from Durban to Gauteng.The full network comprises a 160 km, inland pipeline network involving links from Kendal to Waltloo, Alrode to Langlaagte, and from Alrode to Jameson Park, in Gauteng; as well as a 555 km, trunk line from Island View, in Durban, to Jameson Park. It crosses rivers, mountains and wetlands as it climbs 1 500 m from KwaZulu-Natal to Gauteng and comprises inland and coastal terminals, as well as three pump stations.The network is expected to have a capacity of 1 000 m3/h when brought on stream, which could be scalable by up to 3 000 m3/h through the addition of new pumpstations.The new pipeline is designed to have a life cycle spanning over 70 years.The project also entails the upgrading of the Island View station at the Port of Durban.According to the revised schedules, the trunk line is to be completed in September and the phasing in of the pipeline will begin in January 2012. The full system is scheduled to be completed and ready for operation by December 31, 2013.