http://www.engineeringnews.co.za
  SEARCH
Login
R/€ = 13.09Change: 0.09
R/$ = 11.87Change: -0.04
Au 1206.30 $/ozChange: 1.62
Pt 1149.00 $/ozChange: -3.00
 
 
Note: Search is limited to the most recent 250 articles. Set date range to access earlier articles.
Where? With... When?








Start
 
End
 
 
And must exclude these words...
Close Main Search
Close Main Login
My Profile News Alerts Newsletters Logout Close Main Profile
 
Agriculture   Automotive   Chemicals   Competition Policy   Construction   Defence   Economy   Electricity   Energy   Environment   ICT   Metals   Mining   Science and Technology   Services   Trade   Transport & Logistics   Water  
What's On Press Office Tenders Suppliers Directory Research Jobs Announcements Letters Contact Us
 
 
 
RSS Feed
Article   Comments   Other News   Research   Magazine  
 
 
Jul 13, 2012

Heavy-duty engineering company benefits from German bandsaw

Back
Engineering|Behringer|Building|Components|Elquip Solutions|Industrial|Industrial Equipment|Materials Handling|System|Bandsaw Manufacturer|Cut Steel|Electronic And Mechanical Components Supplier|Equipment|Industrial Equipment|Industrial Site|Local Industrial Equipment|Maintenance|Materials Handling|Product|Products|Site Operators|Solutions|Steel|Steel Industry|Mike Cronin
Engineering|Building|Components|Industrial|Industrial Equipment|Materials Handling|System|Equipment|Industrial Equipment|Maintenance|Materials Handling|Products|Solutions|Steel||
engineering|behringer|building|components|elquip-solutions|industrial|industrial-equipment-company|materials-handling-company|system|bandsaw-manufacturer|cut-steel|electronic-and-mechanical-components-supplier|equipment|industrial-equipment|industrial-site|local-industrial-equipment|maintenance|materials-handling|product|products|site-operators|solutions|steel|steel-industry|mike-cronin
© Reuse this



Local industrial equipment, electronic and mechanical components supplier Elquip Solutions has supplied and successfully commissioned two Behringer high-performance bandsaws, valued at more than R5-million, for a heavy-duty engineering company in the steel industry.

The engineering company needed equipment for a new facility it was building, including two new saws, which would increase its productivity and cutting speed. “There were a number of factors that were taken into account when [the client] was deciding which brand of saws to buy,” says Elquip Solutions MD Mike Cronin.

He tells Engineering News that the client wanted to double its output of cut steel with as few saws as possible, and needed to reduce tooling (blade) costs. Reliability was also a priority, given that the cutting machines’ placement at the start of the production process would result in the entire production line having to be shut down if the cutting machines were stopped.

“The return on investment ultimately depends on the output of the two saws,” says Cronin. He adds, however, that the commissioning was successful and the reliability of the Behringer range was confirmed.

The installation and commissioning of the bandsaws was managed by an engineer from the German bandsaw manufacturer, Behringer, who remained present for the first few days of production and trained the site operators to ensure that the machines would be operated as effectively and efficiently as possible in the future, says Cronin.

He adds that the Behringer saws have been working opti- mally since the plant started full production mode.

“The client has been able to meet production requirements with these machines and is satisfied with the cutting part of the production process.

“In this instance, it is also important to note that these machines have the same capacity as five similar machines that were installed at the [client’s] old facility,” says Cronin.

He adds that the client has not stopped running its existing five machines, which are running as backup – an ideal setup at any industrial site because of the significant decrease in downtime.


Elquip Solutions supplied its heavy engineering client with a fully automated HBM540 cutting machine, made for heavy-duty application, as well as a semi-automated single-cut HBP560, which offers a combination of high cutting output and simple handling.

Cronin notes that the Behringer range of bandsaw machines is versatile and designed to operate with a regular M42 blade as well as a sophis- ticated carbide-tipped blade.

“Both machines had a materials handling section fitted to them. There is, therefore, a full loading system comprising an inlet conveyor that brings solid material to the machine, an auto- mated saw, an outlet conveyor and a weighing system,” he says.

Further, the bandsaw machines were designed with international high-efficiency specifications in mind.

“These machines have a proven record as high-quality accurate machines that save on tool and labour costs, as well as reducing scrap and increasing production and profitability,” says Cronin, adding that the equipment is manufactured from cast iron produced at Behringer’s in-house foundry, which makes the product robust and dampens vibration, therefore extending the life of the blade.

The machines are not labour intensive as they are either fully or semiautomated. “Once the machine is set up, it is computer numerically controlled. “You can load the system with data, and the machine takes care of the rest,” says Cronin.

He notes that repeatability is another important factor in the product’s end solution. A Behringer machine can be programmed to produce a certain cut and to reproduce that same cut – with the same speed, time and tool costs – when required to do so.

Market Acceptance
Cronin remarks that price is always a challenge when introducing a new range of saws to clients because of the initial expense. “However, once the client sees the benefits of the machine and realises its potential return on investment, it becomes clear that this is probably the most cost-effective machine on the market in the long run,” he states.

Further, because of the dampened vibration, the consumption on saw blades is reduced, which significantly reduces tooling maintenance – one of the most expensive costs of running the machine.

“When you take all these factors into consideration, you find that the payback on Behringer machines far outweighs that of most of its competitors.

“Ultimately, the cost per cut is the biggest challenge and clients want to reduce the cost per cut and increase productivity. The challenge for any saw manufacturer is, therefore, to improve on those two elements and make the products as cost effective as possible.”


Behringer’s range of machines includes circular saw machines, bandsaw machines and horizontal and vertical bandsaw machines.

Edited by: Chanel de Bruyn
© Reuse this Comment Guidelines (150 word limit)
 
 
 
 
 
 
 
 
Other Metals News
Updated 5 hours ago South Africa’s crude steel production dropped by a sizeable 17.2% year-on-year to an estimated 530 000 t in April, amplifying a global trend that saw world steel production decline by a comparatively marginal 1.7% to 135-million tons in the fourth month of the year....
Energy and chemicals group Sasol has expanded the production capacity of its alumina spheres plant in Brunsbüttel, Germany, to 4 000 t/y. “The expansion marks another step in strengthening our position in the alumina market to meet growing market demand for carrier...
The local metals and engineering sector cannot grow as a result of South Africa’s unreliable energy supply and the fact that, on average, energy costs in the sector account for about 8% of intermediary input costs, Steel and Engineering Industries Federation of...
Article contains comments
More
 
 
Latest News
Updated 4 hours ago South Africa’s crude steel production dropped by a sizeable 17.2% year-on-year to an estimated 530 000 t in April, amplifying a global trend that saw world steel production decline by a comparatively marginal 1.7% to 135-million tons in the fourth month of the year....
Updated 5 hours ago The Treasure the Karoo Action Group (TKAG) on Friday called on government to delay publishing final regulations and issuing rights for shale gas exploration in the Karoo, until a 24-month strategic environmental assessment (SEA) has been concluded. TKAG CEO Jonathan...
More
 
 
Recent Research Reports
Steel 2015: A review of South Africa's steel sector (PDF Report)
Creamer Media’s Steel 2015 report provides an overview of the key developments in the global steel industry and particularly of South Africa’s steel sector over the past year, including details of production and consumption, as well as the country's primary carbon...
Projects in Progress 2015 - First Edition (PDF Report)
In fact, this edition of Creamer Media’s Projects in Progress 2015 supplement tracks developments taking place under the Renewable Energy Independent Power Producer Procurement Programme, which has had four bidding rounds. It appears to remain a shining light on the...
Electricity 2015: A review of South Africa's electricity sector (PDF Report)
Creamer Media’s Electricity 2015 report provides an overview of State-owned power utility Eskom and independent power producers, as well as electricity planning, transmission, distribution and the theft thereof, besides other issues.
Construction 2015: A review of South Africa’s construction sector (PDF Report)
Creamer Media’s Construction 2015 Report examines South Africa’s construction industry over the past 12 months. The report provides insight into the business environment; the key participants in the sector; local construction demand; geographic diversification;...
Liquid Fuels 2014 - A review of South Africa's Liquid Fuels sector (PDF Report)
Creamer Media’s Liquid Fuels 2014 Report examines these issues, focusing on the business environment, oil and gas exploration, the country’s feedstock supplies, the development of South Africa’s biofuels industry, fuel pricing, competition in the sector, the...
Water 2014: A review of South Africa's water sector (PDF Report)
Creamer Media’s Water 2014 report considers the aforementioned issues, not only in the South African context, but also in the African and global context, and examines the issues of water and sanitation, water quality and the demand for water, among others.
 
 
 
 
 
This Week's Magazine
While economic forecasts for the African continent are most favourable, African airlines may not be able to benefit from the expected growth in the region’s gross domestic product (GDP), International Air Transport Association VP: Africa Raphael Kuuchi has warned....
The Automotive Production and Development Programme (APDP) will need to change substantially post 2020, says Metair Investments South African operations COO Ken Lello. “We must not make tweaks. We have to change. What we are doing is not sustainable.”
Banking group Absa’s forecast is for the rand to end the year at around R13 against the dollar, weakening further to R13.50 by 2016, says Absa sectoral analyst Jacques du Toit. He warns that possible interest rate hikes in the US may see capital being pulled from...
The Dispute Resolution Centre at the Bargaining Council for the Civil Engineering Industry (BCCEI) is now open to handle party-to-party disputes. The BCCEI represents the interests of all level four to nine Construction Industry Development Board companies.
FREDRIK JEJDLING Sustainability becomes an important part of a business’ decision-making process
Communications technology firm Ericsson sub-Saharan Africa head Fredrik Jejdling says the company’s commitment to sustainability and corporate responsibility has been integrated into all facets of its operations, which has provided it with sustainable revenue...
 
 
 
 
 
 
 
 
 
Alert Close
Embed Code Close
content
Research Reports Close
Research Reports are a product of the
Research Channel Africa. Reports can be bought individually or you can gain full access to all reports as part of a Research Channel Africa subscription.
Find Out More Buy Report
 
 
Close
Engineering News
Completely Re-Engineered
Experience it now. Click here
*website to launch in a few weeks
Subscribe Now for $96 Close
Subscribe Now for $96