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Goodbye to copper

13th April 2018

By: Terry Mackenzie-hoy

     

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Copper, the metal, has been around for a very long time. The Copper Age predates the Bronze and Iron ages and ran from about 4500 BC to 3500 BC.

Copper has stuck with us – wooden ships were sheathed in copper and the domes of buildings were made from copper; it does not corrode. The Statue of Liberty is clad in copper. Copper has been used for telegraph wires, underground cables and telephone cables.

However, all that is changing. The roadsides all around the world had long distances of telephone poles with up to 64 separate circuits, each being a copper wire. Terminal boxes distributed the circuits to central exchanges, which, in turn, connected households and businesses. Copper was, until recently, everywhere. But microwave dishes have replaced all the telephone wires along the roads. A microwave dish is not very big, is very simple to erect and can carry many signals – more than a bunch of copper wires. It is also interference free and weatherproof, maintenance free and simple to operate.

The last blow to copper is the rise of fibre-optic cables. All over the world, pavements are being lifted, trenches dug and fibre-optic cables laid. Similar to microwave dishes, the fibre is very fast and can carry many signals more than copper wires. The huge advantage of both these systems is that very few people would steal a microwave dish or a length of optic fibre. Not so with copper. The urban rail system in Cape Town regularly came to a halt, owing to thieves stealing copper signal cables. Now they are free to steal all they want – the signal system is fibre and microwave.

Copper in South Africa has been very much part of a financial system which was a rip-off. The large copper producers refuse to recycle copper, since, they claim, it is impure, and they would not want to supply a copper cable which was impure, would they? I mean, the conductivity would not be to spec. In point of fact, there are available and in use (mostly in Cape Town) aluminium cables that are only about 59% the conductivity of copper. So, if a copper cable was slightly less conductive, owing to impurities, it could just be sold as cable which is a better conductor than aluminium but not as good as pure copper. Or something.

The simple fact is that most of South Africa’s scrap (generally stolen) copper is shipped off to the Far East, where they are not so fussy.

Another thing is that the price of copper in South Africa is based on the price of copper at the LME. Who knows why? But we can all see that the worldwide demand for copper as communication cable is going to shrink. This may not affect the world demand for copper. I have read a report which stated that copper demand will grow as a result of Donald Trump’s infrastructure redevelopment plans and growing demand from electric vehicle producers. I am not sure about this – power lines use steel wires which are wrapped with aluminium (copper is too heavy) and I really, really cannot see that electric cars will have any impact. I mean, yes, they do run on electric motors, but this will not cause a sudden leap in electric motor demand of any significance.

There is one possibility which has a (very slight) chance of happening: I believe (and I am not alone) that the current in power line conductors is not carried by the electrons of the metal but rather by a ‘plasma’, which surrounds the metal conductor. Thus, in theory, one could make a power line conductor out of a flexible nylon tube around which was wrapped some open braid copper. This would be as light and strong as aluminium on a steel core and way cheaper. Perhaps fanciful, but worth trying.

Edited by Martin Zhuwakinyu
Creamer Media Senior Deputy Editor

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