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Chinese smelting plant a stepping stone to regional projects
 
8th August 2008
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Industrial engineering company Bateman Engineering's first major project in China involves the design and construction of a high-grade titanium dioxide slag smelting plant. The project is being completed together with the Chinese engineering company Kunming Design Institute (KDI), for metallurgical company Chinese Yunnan Metallurgical Group (CYMG).

The company reports that the project is well under way and will serve as an important reference for the Bateman Group, as a whole, to gain further projects in the region.

The KDI, established in 1953, is a large, comprehensive Grade A institute that combines investigation, design, studies, mapping, geotechnical construction, geologic disaster prevention, counselling and research.

With the KDI responsible for most of the detailed engineering of the plant, Bateman Engineering's responsibility involves process design and basic engineering for the entire plant, detailed engineering for the smelter area, design and programming of the plant control system, supervision of erection and commissioning as well as assistance with procurement of imported equipment.

The plant uses dc arc furnace technology to produce titanium dioxide (TiO2) slag from ilmenite mined in the region. Some critical equipment related to the dc furnace and slag milling is being imported from Europe and South Africa, but the majority of other equipment is supplied by Chinese suppliers.

Installation of the mechanical equipment started in July, and commissioning of the plant is planned to start late in 2008.

The plant will produce 85 000 tons a year of TiO2 slag, a substance which is mainly used as a feedstock in the pigment industry. The slag will be produced from a feed of ilmenite using dc arc furnace smelting technology in a 30-MW furnace. The furnace will be designed with an off-gas scrubber and the cleaned furnace gas will be used as combustion fuel for use within the plant, increasing overall energy efficiency.

CYMG has diverse interests in ferrous and non-ferrous metals. This project is part of the company's plan to move out of lead production and into the TiO2 slag and pigment industry.

Bateman Engineering's main focus is on the minerals and metals industries worldwide, including mining, minerals and metals processing, ferroalloys, mineral salts, environmental protection, bulk-materials handling, and even water and effluent treatment. The company also serves the power and energy markets in Southern Africa

Solutions are provided to the challenges of converting natural resources into marketable products through process-orientated engineering, specialist niche technologies, financial and commercial facilitation, and contracting and project management. The company carries out all kinds of projects, from large turnkey contracts to retrofits, modifications, plant audits and the installation of processing equipment.

The company's corporate head-office is in the Netherlands and has operational centres in India, South Africa, Australia, Russia, Botswana and China.

Bateman operates primarily in developing regions with evolving economies, where satisfying market needs and securing new business is promoted by the ability to assist clients to raise project funding and arrange commercial agreements. Commercial risk is managed through flexible contract structuring.

The company's delivery of core project-management capability and general global competencies to difficult and remote terrains with minimal infrastructure, is usually associated with the exploitation of wealth-creating products such as precious metals and diamonds. With the assistance of a networked communications system, projects can be conducted by task forces that draw together the collective expertise and experience of the company, the client and other specialists.

Bateman's engineers are specialists in applying technologies to design and construct process plants tailored to client specifications. Bateman ensures that innovative but proven technology is offered to its clients by remaining abreast of the latest process technologies through its global networks.

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HIGH GRADE TiO2 SLAG SMELTING PLANT
Commissioning of the plant is planned for late 2008
 

HIGH GRADE TiO2 SLAG SMELTING PLANT Commissioning of the plant is planned for late 2008
 
 
 
Facts
titanium dioxide (TiO2)- a substance which is mainly used as a feedstock in the pigment industry
A $31-million contract from Southern Urals Nickel Plant OAO has been awarded to Bateman Engineering subsidiary, Bateman International Projects BV, for the design and supply of a 12-MW direct current (DC) furnace to be erected at Southern Urals Nickel’s existing facility in the city of Orsk, Orenburg Region, Russian Federation. Southern Urals Nickel is a subsidiary of Mechel OAO.The contract will be undertaken according to a fixed price and against a defined scope of work for small-scale industrial furnace complex equipment for the production of ferronickel. It will include the provision of a basic engineering package for the entire process plant and detailed design and supply of the core technology equipment for the 12-MW DC furnace.Work has commenced and the project is due to be completed by the end of 2009. Southern Urals Nickel has embarked on a recapitalisation and expansion programme for its nickel operations in order to boost production and improve operational efficiencies. The 12-MW furnace is the first phase in this programme and, in addition to producing a saleable product, it will be used to assess the commercial viability of a significantly larger project.The 12-MW plant will be designed in accordance with the latest proven technology in the field of ferro smelting and environmental protection. The technology has been designed employing a holistic process approach to achieve low operating costs, high recoveries and high levels of reliability.